检验错误的原理与方法fppt课件.ppt

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1、AStrategyforPerformanceExcellenceMistakeProofing&Poka-yoke1ExecutiveOverviewParticipantmanualToolsWorkbookKnowledgeBreakthroughLecturenotesLecturenotesPerformanceExcellenceSeriesTrainingModuleElements2TableofContentsPoka-Yoke(MistakeProofing)Session1.0Introduction…….……...

2、…………………….3Session2.0ZeroDefects&Costs………………………..7Session3.0WasteManagement………………………..12Session4.0ZeroDefectQuality(ZDQ)………………….19Session5.0UnderstandingProcessErrors…………….27Session6.0FourElementsofZDQ……………………..35Session7.0SevenStepstoPoka-Yoke………………….42Session8.0Poka-Yoke

3、Methods………………………..44Session9.0Summary…………………………………….673IntroductionDefects&CostsWasteManagementZeroDefectQuality(ZDQ)UnderstandingProcessErrorsFourElementsofZDQSevenStepsToPoka-YokeAttainmentPoka-YokeMethodsSummaryPoka-YokeConcepts4Whyis“ZeroDefects”anImportantConcept?Key

4、ElementinourcapabilitytoimplementKaizen-LeanManufacturingSystems.Noneedfor“justincase”inventoriesAllowscompanytomakeonlywhatthecustomerneeds.5WhyKaizenTimeCPIProjectTimeCPITimeSavingsSavingsSavingsProcessImprovementProjectImplementedMaintenanceofProcessPerformanceKaizen6S

5、igmaDataDrivenMethodologytoMagnifyImpactofProcessImprovementApplyControlTechniquestoEliminateErosionofImprovementsProceduralize/StandardizeImprovementsforImprovedMaintenanceofCriticalProcessParametersKaizenUseSmallTeamstoOptimizeProcessPerformancebyImplementingIncremental

6、ChangeApplyIntellectualCapitalofTeamMembersIntimatewithProcessCPIProjectsEmphasizeControlandLongTermMaintenanceKaizenProjectsEmphasizeIncrementalImprovements6MajorCPITools(6s)KaizenLeanDescriptionCp/Cpk4ProcesscapabilityassessmentDOE4DesignofexperimentsSPC4Processcontrolb

7、asedonstatisticsanddataanalysisFMEA4RiskassessmenttoolRegression4CorrelateeffectonevariablehasonanotherProcessMap444Mapprocessstepstocommunicateandidentifyopportunities5whys/2hows444DeterminationmethodsforrootcausediscoveryPareto444ColumnchartrankingitemshighesttolowestFi

8、shbone444Cause/EffectDiagram5S44EliminationwasteVisualMgmt444Emphasisonvisualtechniquestomanagep