全面生产性维护---TPM.ppt

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1、TowardsOperationalExcellenceLEANPractitionerProgramTotalProductiveMaintenance全面生產性維護VisualManagement目視管理LeanValueStreamMapping价值流程圖MaterialControl物料控制TPM全面生產性維護LayoutOptimization/Cell布局優化／CellSMED/QuickChangeover快速切換ErrorProofing防錯法PerformanceMetrics績效指標TheoryOfConstraints瓶頸理論LeanDiagno

2、stic精益診斷ChangeM&WasteE改變觀念&消除浪費LeanOverview精益概述LeanTools精益工具TherearemanytoolsandtechniquesintheLean‘toolbox’,allsuitedtodifferentapplicationsandcircumstances.在LEAN工具箱中有許多工具和技巧,它們可以用于各種不同的情況.TrainingObjectives培訓目的Aftercompletionofthistrainingyoushouldbeableto完成此課程后妳應該能夠:UnderstandwhatTPM

3、is理解TPM是什么HaveanoverviewofAutonomousMaintenanceactivities有自主維護的概念UnderstandEquipmentLosses理解設備損失AbletofocusonequipmentimprovementusingOEE能用OEE來關注設備的改善1950sMAINTENANCEBreakdown事后維護“停机維修”1960sPREVENTATIVEMAINTENANCE預防維護“Ioperate...youfix””我操作...你維修”1970sPRODUCTIVEMAINTENANCE生產性維護“Recognit

4、ionofEquipmentMaintenanceIssuesatPlantDesignStage”“在設計階段強調設備維護”1980sTOTALPRODUCTIVEMAINTENANCE全面生產性維護“ProductiveMaintenancewithTotalEmployeeParticipation”“全面維護,全員參与”Theimportanceofexcellent‘assetstewardship’isnowrecognizedbytheworld’sleadingmanufacturingcompaniesasacriticalsuccessfactor

5、.卓越的固定資產管理目前已被世界領先的制造公司作為一個關鍵的成功因素Introduction介紹什么是全面生產性維護(TPM)?TotalProductiveMaintenanceorTPMinshortisaconceptofoptimizingequipmenteffectivenessthroughtotalemployeeinvolvement全面生產性維護(簡稱TPM)是通過全員參与來改善机器一生的總性能.TPMaimstoreducestatisticalvariabilityonequipmentbyimprovingtheequipmentperfor

6、manceinordertoachieveamorerobustandpredictableprocessTPM目的在于改善机器的績效,降低机器的統計波動,來達到更可靠的工序.Production,maintenance&engineeringcrewsupporteachotherandunderstandhowtheirrolesinteractinordertoworktowardsZeroBreakdown,ZeroAccident,ZeroDefects生產﹑維修和工程的同事互相支持﹐理解相互的職責﹐共同達到零故障﹑零事故﹑零不良﹒TPM-Potential

7、benefits潛在好處Productivity生產力IncreasedLaborProductivityIncreasedValueAddedIncreasedRateofOperationReducedBreakdownsCost成本MoreEffectiveUseofManpowerReducedMaintenanceCostsReducedEnergyCostsQuality品質ReducedDefectsinProcessReducedCustomerClaimsMorale士气IncreaseinImprovementIdeasImpro