CCL培训工艺流程.ppt

《CCL培训工艺流程.ppt》由会员上传分享，免费在线阅读，更多相关内容在行业资料-天天文库。

1、生產線認知基本培訓資料–ByVictorCheung(NPD)IntroductionofCCLManufacturingProcessMAFMAG公司的產品名稱IntroductionofCCLManufacturingProcessLargeSheetCCL大張裝覆銅面板2.CopperCladLaminate(CCL)-覆銅面板1.Prepreg-半固化片/黏結片/P片PanelsizeCCL小片裝覆銅面板RollformPrepreg卷裝半固化片PrepregPanel小片裝半固化片產品形態CCLManufacturingProcess(覆銅面

2、板的製造流程)VarnishMixing(混膠)◄在一個很大的容器內把各類原料混合成膠水Treating(上膠)◄玻纖布+膠水經過烤箱烤至半固化後卷成卷裝►卷裝半固化片(內銷/外銷)MaterialLay-up(半固化片裁片及疊合)►片裝半固化片(內銷/外銷)Pressing(層壓)◄使用“內銷片裝半固化片+銅箔”壓合成覆銅面板De-book(拆板)◄把每book板做分離動作,取走用作傳熱及分隔的鋼板EdgeTrimming(裁邊)◄把覆銅面板的板邊裁走,並裁至客戶所需的尺寸CCLSurfaceInspection(覆銅面板表面缺陷檢測)◄用自動檢測系

3、統(AOI)檢出板面缺陷CCLThicknessChecking(覆銅面板厚度檢測)◄用自動雷射測厚系統檢測板厚是否合格CCLPanelCutting(覆銅面板裁片)◄用SHODA切機把大張的CCL切成小片Packaging(包裝)◄把大張/小片的CCL壘好包裝出貨►張裝/小片裝CCL(外銷)IntroductionofCCLManufacturingProcess2.Treating3.MaterialLay-up4.Pressing6.EdgeTrimming1.VarnishMixing9.CCLPanelCutting10.Packaging5

4、.De-book8.CCLThicknessChecking7.CCLSurfaceInspection覆銅面板的製造流程IntroductionofCCLManufacturingProcess1.VarnishMixingProcessdescription:(VarnishMixing)Mixingupsomebasicmaterialsuchasresin,curingagent,hardener,filler,solventtoformatankofvarnish.ThevarnishwillbeusedinTreatingprocessto

5、produceprepreg(resin-glassfabricmatrix).Maincontrolitemsinthissection:Varnishgel-timeVarnishviscosityVarnishcolourRelativesolventusageRelativestirrerusagePoint1,2affectingtheproductworkingwindow.Point3affectingtheproductappearancePoint4affectingthevarnishmixingtime2.TreatingProc

6、essdescription:(Treating)Build-uprollformresin-glassmatrix(prepreg)byaverticalimpregnationmachine(Treater).Therollformprepregwillbecutinsheetformandusedinmateriallay-upprocesstoproduceCCL(CopperCladLaminate).Maincontrolitemsinthissection:ThermooxidizerconditionZonetemperature,tr

7、eatinglinespeed,Meteringrollerspeed,gap,varnishviscosityGlassFabricusage(Finish)Prepregspecification(gel-time,MV,TW,RC,RF)PrepregsurfaceinspectionAirflowdirectionPoint1affectingtheVOCdecomposingefficiency&treater’szonetemperaturePoint2&3affectingtheprepregspecificationPoint4affe

8、ctingthepressprogramselection&CCLspecificationP