精益生产推行之价值流程图（江森自控）

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1、VSValueStreamMappingTheRoadmaptoLean价值流程图精益制造的路径图1VSM_SHW_E_Sep2003CourseObjectives课程目标Uponcompletionofthiscourse,youwillbeableto…本课程完成以后,你将能够:ExplainhowValueStreamMappingisafirststepintheLeanImplementationprocess解释价值流向图在精益制造过程中是怎样的第一步ExplaintheValueStreamMappingprocess解释价值流向图的过程C

2、reateacurrentandfutureValueStreamMapforyourfacility为你的工厂建立当前及未来的价值流向图Applytheknowledgegainedfromthemappingprocesstoimproveyouroperation运用所学的流向图的工艺来改善你处的运营情况2VSM_SHW_E_Sep2003DefiningValueStreamMapping定义价值流向图ValueStreamMappingisapencil-and-papertoolthathelpsyouseetheflowofinformatio

3、nandmaterialsasaproductmakesitswaythroughthevaluestream在产品一路完成其价值流向时，价值流向图是一种用笔在纸上帮你看信息以及原料流向的工具3VSM_SHW_E_Sep2003BenefitsofValueStreamMapping价值流向图的益处Promotesvisualizationbeyondthesingle-processlevel–theentireproductionflowcanbeseen把单一的过程图提高到视觉上-可以看见整个生产流程Providesacommonlanguagefor

4、talkingaboutmanufacturingprocesses提供了制造工艺的通用语言平台Formsthebasisofanimplementationplan形成了执行计划的基础Demonstratesthelinkagebetweeninformationandmaterialflow阐明了信息与物流之间的联接Describesindetailhowyourfacilityshouldoperateinordertocreateasmoothflow详细的描述了为建立一个顺畅的流程你的工厂应该如何运作Providesqualitativemetri

5、csforbaselineandimprovements提供基线和改进的量化矩阵表4VSM_SHW_E_Sep2003ValueStreamMaps:Current价值流向图:现在5VSM_SHW_E_Sep2003ValueStreamMapIcons价值流向图的图标Customerorsuppliersofrawmaterials客户或原料供应商Deliveryofeitherrawmaterialorshipmentsoffinishedgoods原料的交付或者成品的交付ProcessBox过程盒Inventory库存Describetypeandmo

6、untundertheicon在图标下描述类型和装配Databox数据盒Categorieshererepresenttheminimumneeded此处的分类代表了最少的需求量6VSM_SHW_E_Sep2003InformationFlow信息流80linkages/mo-40silver-20gold-20blackTray10Pieces2shiftsPRODUCTIONCONTROL生产控制MRP90/60/30day天Forecasts预测CUSTOMER客户6-weekForecast6周预测PacificSteelCo.PacificStee

7、lCo.PacificSteelCo.WeeklyFax每周传真DailyShipSchedule日发运表DailyOrder每日订单WeeklySchedule周计划7VSM_SHW_E_Sep2003ProcessFlow工艺流8VSM_SHW_E_Sep2003ProductionLeadTime/ValueAddedTime生产提前期/增值时间9VSM_SHW_E_Sep2003CustomerLoop客户链PacemakerLoopBatchLoopBatchLoopSupplierLoop供应商链ProcessLoops过程链10VSM_SHW_

8、E_Sep2003StateStreetCaseSt