TQM 5S Training Program

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1、THEHOUSEKEEPINGPROGRAMAGENDA©UnderstandtheStructureofTQMModel©ObjectiveofHouseKeeping(5S)Program©WhatistheHouseKeeping(5S)Program?©Focus&PotentialResults©Whatarethe5S's?©HowtoImplementtheHouseKeepingProgram?HowtoImplementtheHouseKeepingProgram?WorldClassManufacturingFrameworkManufact

2、uringStrategyAwarenessMultiMulti--SkillsSkillsEvolutionTraining5SSystemSetupKanbanManufacturingFlowSystemsSystemsAutomationStandardizedFoolproofSystemsOperationSystemsWORLDCLASSMANUFACTURINGStructureofStructureofTQMModelTQMModel5SOperationManagementOperationManagementBiBusinessPProce

3、ssRRe-engineering(BPR)QCCsISOQualityManagementTotalProdctionTotalProductionMaintenance(TPM)TotalQualityTotalQualityManagement(TQM)TheTQMModel-KeepItShortandSimple(KISS)KeepItShortandSimple(KISS)HouseKeeppg()ing(5S)ProggramObjectiveToProvideaBasic,,,Fundamental,SystematicApproachforPr

4、oductivityQualityandSafetyProductivity,QualityandSafetyImprovement.WhatisHouseKeeping(5S)Program?©HouseKeeping(5S)isatechniqueusedtoestablishandmaintainqualityenvironmentinanorganisationmaintainqualityenvironmentinanorganisation.©ThenamestandsforfiveJapanesewords:Seiri,Seiton,Seiso,S

5、eiketsuandShitsuke[[,]Osada,1991].©WidelypracticedinJapan.©Notjustimprovingphysicalenvironment,butalsoforimprovingthethinkingprocessestooimprovingthethinkingprocessestoo.©Manyoftheeverydayproblemscouldbesolvedthroughadoptionofthispractice.©Unfortunately,unlikeotherqualitytoolsandtech

6、niques,thisbasicbutpowerfultechniqueforqualityimprovementhasnotbeenknowntothewesternworld.Focus&PotentialResults©Focus:4OiOrganizatition4NtNeatness4Cleaning4Standardization4Discipline©PotentialResults:4ImproveProfitfitbilitability4IWImproveWorkkPlPlaceSSaffetty4ReduceWaste4EnsureProd

7、uctQuality4Efficiency->SimplifyWorkProcess4ImproveEquipmentMaintenanceandTroubleshootingWhatarethe5S’s?JapaneseEnglishMeaningExampleSeiriStructurizeOrganizationThrowawayrubbishSeitonSystemizeNeatness30-secondretrievalofasecondretrievalofadocumentSesoSeisoSaSatenitizeCCealeaninggIndiv

8、idualcleanin