Theoretical analysis of stone sawing with diamonds

Theoretical analysis of stone sawing with diamonds

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时间:2019-07-21

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1、JournalofMaterialsProcessingTechnology123%2002)146±154TheoreticalanalysisofstonesawingwithdiamondsJanuszKonstantyUniversityofMining&Metallurgy,Al.Mickiewicza30,30-059Krakow,PolandAccepted15January2002AbstractAtheoreticalmodelofnaturalstonesawingbymeansofdiamondimpr

2、egnatedtoolsispresented.Itiswellknownfromthe®eldpracticethatstoneprocessingisamultidimensionalproblem.Therefore,therelevantsystemcharacteristicshavebeenidenti®edanddiscussed.Thechipcreationandremovalprocesshasbeenquanti®edwiththeintentionofassistingboththetoolmaker

3、andthestonemasoninoptimisingthetool%diamondimpregnatedsegment)compositionandsawingprocessparameters,respectively.#2002ElsevierScienceB.V.Allrightsreserved.Keywords:Stonesawing;Diamondimpregnatedtools1.IntroductionObviously,alltheabovementionedfactorsarecloselyinter

4、relatedthereforeeachofthemmayprovecriticalandStonesawingbymeansofdiamondimpregnatedseg-mustnotbeneglected.mentsconsistsinwearingawayitsmineralconstituentsbyTherearetwomainsawingmethods:circularsawingandpassingrigidgritsoverthemachinedsurface.Thediamondframesawing.c

5、rystals,actingascuttingedges,are®rmlyheldinamatrix,whicherodesprogressivelyexposingfreshparticleswhile2.Circularsawingthoseprotrudingsuf®cientlytocutaresubjectedtomechan-icaldegradationtobe®nallydislodged.Withcircularsawing,thebladerotatesinaconstantInordertoattain

6、theeconomicallybestsawingconditions,directionathighperipheralspeeds,usuallyinexcessoftheidealbalancebetweentoollifeandcuttingratehastobe25m/s.Thisleadstothedevelopmentofatailofmatrixachieved.Theharderthestonetobecut,thestrongerthebehindeachindividualdiamondparticle

7、whichactsasadiamondtypetobeselectedisageneralrulewhilethematrixsupportduringcutting.Schematicillustrationofthecuttinghastoerodeataratecompatiblewiththediamondbreak-zone,characteristicofcircularsawing,ispresentedinFig.1.down.Anincorrectchoiceofthematrixand/orthediam

8、ondToprovideenoughspaceforchipremoval,parameterstype,sizeandconcentrationyieldsatoolthatwearsawaycharacterisingthesawingoperationhavetobeconsider

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