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1、JournalofMaterialsProcessingTechnology123%2002)146±154TheoreticalanalysisofstonesawingwithdiamondsJanuszKonstantyUniversityofMining&Metallurgy,Al.Mickiewicza30,30-059Krakow,PolandAccepted15January2002AbstractAtheoreticalmodelofnaturalstonesawingbymeansofdiamondimpr
2、egnatedtoolsispresented.Itiswellknownfromthe®eldpracticethatstoneprocessingisamultidimensionalproblem.Therefore,therelevantsystemcharacteristicshavebeenidenti®edanddiscussed.Thechipcreationandremovalprocesshasbeenquanti®edwiththeintentionofassistingboththetoolmaker
3、andthestonemasoninoptimisingthetool%diamondimpregnatedsegment)compositionandsawingprocessparameters,respectively.#2002ElsevierScienceB.V.Allrightsreserved.Keywords:Stonesawing;Diamondimpregnatedtools1.IntroductionObviously,alltheabovementionedfactorsarecloselyinter
4、relatedthereforeeachofthemmayprovecriticalandStonesawingbymeansofdiamondimpregnatedseg-mustnotbeneglected.mentsconsistsinwearingawayitsmineralconstituentsbyTherearetwomainsawingmethods:circularsawingandpassingrigidgritsoverthemachinedsurface.Thediamondframesawing.c
5、rystals,actingascuttingedges,are®rmlyheldinamatrix,whicherodesprogressivelyexposingfreshparticleswhile2.Circularsawingthoseprotrudingsuf®cientlytocutaresubjectedtomechan-icaldegradationtobe®nallydislodged.Withcircularsawing,thebladerotatesinaconstantInordertoattain
6、theeconomicallybestsawingconditions,directionathighperipheralspeeds,usuallyinexcessoftheidealbalancebetweentoollifeandcuttingratehastobe25m/s.Thisleadstothedevelopmentofatailofmatrixachieved.Theharderthestonetobecut,thestrongerthebehindeachindividualdiamondparticle
7、whichactsasadiamondtypetobeselectedisageneralrulewhilethematrixsupportduringcutting.Schematicillustrationofthecuttinghastoerodeataratecompatiblewiththediamondbreak-zone,characteristicofcircularsawing,ispresentedinFig.1.down.Anincorrectchoiceofthematrixand/orthediam
8、ondToprovideenoughspaceforchipremoval,parameterstype,sizeandconcentrationyieldsatoolthatwearsawaycharacterisingthesawingoperationhavetobeconsider