安全培训英文版KYT_english.ppt

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1、ＫＹtrainingDateJuly2008Environmental&SafetymanagementofficeJapan/AsiaPacificgeneraldivisionAGCAutomotiveHisashiNishiyama1CONTENTGeneralinformationaboutKYSafetyactivityinJapan/Asia4roundKYTTakingpictureofyourJobShortKYatyourshopfloor2GeneralinformationaboutKYKikenYochiTrainingKikenis“Danger

2、orRisk”Yochiis“AnticipationorPrediction”WhatisKYT?3historyofKYTinJapanStartedzero-accidentactivityin1973becauseoflotsofaccidentinJapanKYTstartedin1978NewKYTstartedin1982with“pointingandcalling”4Hazard(Machine)(Lion)HumanHumanerrorRiskAssessment（findriskbyKYT)AccidentCage/FenceKYT5AGCAutom

3、otiveJapan/AsiaPacificDifferencebetweenKYand　RAKY：Kyken-Yochoi(Danger-Prediction)RA:RiskAssessment6AGCAutomotiveJapan/AsiaPacificKYRAscopeSelectionofdangertimeobjectiveALLmachine,AllprocessDailyjobBrainstormingtype1min–5min(Short-KY)DangerpreventionBypersonalsenseSystematicsearchoneyeara

4、ndcontinuallyDangerpreventionByGuard/fenceDifferenceRAseminar.Nexttime,ifyouneed7AGCAutomotiveJapan/AsiaPacificMainSafetyActivitybasedonKYandRAFindingriskbyPatrol,Near-missinfo,KYKYTrainingRA(hardwarecountermeasure)ShortKYatTB,Self-KY(Humanerrorprevention)Toachieve“safetyculture”Approachf

5、rommachine-sideApproachfromhuman-side8AGCAutomotiveJapan/AsiaPacificSwissCheeseModelPotentialriskRiskAccidentMulti-protectionMakeholessmallerｂｙKYManagement(policy)No-guard(hardware)No-Safetymanual(software)Humanerror(humanbehavior)MakeholessmallerbyRA9HestartstoclimbtheladderMarch24,2007L

6、aminatedARGWhathappened?Canyouimagine?10Thechainwasremovedfromthedoorofthestocker,andchainwaslong,beingabletoenterwithoutpullingthesafetyplugout.ThedoorofthestockerEmergencystopWhathappened?Canyouimagine?11CONTENTGeneralinformationaboutKYSafetyactivityinJapan/Asia4roundKYTTakingpictureofy

7、ourJobShortKYatyourshopfloor12PPMofLosttimeinJapan/AsiaRegion(’00-04)1ppm=1/1,000,000h13Safetyrecordof2004AAJPAATHAMGAACNAIGLAAPHtotalPPM　oflost-time004.223.3611.6503.30Lost-time(requiringleave)009636051Restricted(notrequiringleave)3201736058Recordable(minor)5243000