江森精益生产制造系统(下半部

《江森精益生产制造系统(下半部》由会员上传分享，免费在线阅读，更多相关内容在行业资料-天天文库。

1、ALeanSimulation江森精益制造系统PartTwo第二部分LeanSim_Part2_SHW_E_Sep2003.ppt2SystemDevelopment系统开发ControllingInventoryandImprovingOperations库存管理和改善运作LeanasaSystem精益制造系统AllLeanManufacturingProcessesMustBeViewedByTheLeadershipAsATotalSystem管理层必须视所有的精益制造过程为一完整的系统LeanSim_Part2_SHW_E_Sep2003

2、.ppt4ValueStreamMapping:MaterialandInformationFlow价值流程图:物料和信息流程Graphicallyplotcurrentstateofmaterialandinformationflowatthemanufacturingsite用图解来描述生产场地的物料和信息流程现状Evaluatetheinventorylocationsandstatus对库存场地和现状进行评估Plotafuturestateformaterialandinformationflowusingguidequestions用

3、引导问题绘制未来的物料和信息流程图Planthetransitiontofuturestate制定未来的过滤计划LeanSim_Part2_SHW_E_Sep2003.ppt5CurrentStateMap:LeanSimulationGameRawmaterialsSuppliersNUTMANUF.C/T=3.5secondC/O=15secYield=99%1workerEPE=4weeksIC/T=7.5secondsC/O=NoneYield=100%1workerEPE=weekBOLTHardeningPAINTCURE(NUT

4、S)SteelBalls15days5days15daysASSEMBLYC/T=6secondsC/O=NoneYield=95%1workerEPE=4weeksC/T=30secondsC/O=02workersYield=98%EPE=4WeeksSHIPPINGStaging80linkages/mo-40silver-20gold-20blackTray10Pieces2shiftsWeeklydelivery1XWeekMRP15daysWeeklyFaxDailyShipScheduleDailyOrderIINutsIWeekl

5、yScheduleDailyPltsBolts5days5daysRawbolts10daysPacificSteelCo.PacificSteelCo.PacificSteelCo.CUSTOMERPRODUCTIONCONTROL90/60/30dayForecasts6-weekForecast7sec15daysProductionLeadTime=55days(3300sec)ValueAddedTime=64sec.(<1day)10days15days15days15sec12sec30secConcurrentworkaddlon

6、gestlead-time原料供应商螺母生产C/T=3.5秒C/O=15秒产量=99%1个工人EPE=4周IC/T=7.5秒C/O=无产量=100%1个工人EPE=周螺钉加固油漆处理(螺母)钢珠15天5天15天装配C/T=6秒C/O=无产量=95%1个工人EPE=4周C/T=30秒C/O=02个工人产量=98%EPE=4周发货分段运输80个连杆/mo-40银色-20金色-20黑色托盘10件2班每周交货1X周生产控制MRP90/60/30天预测目前的状态图:精益模拟游戏客户15天6周预测PacificSteelCo.PacificSteelCo.太

7、平洋钢铁公司每周传真每日装货时间表每日订购II螺母I7秒15天生产前置时间=55天(3300秒)增加值时间=64秒.(<1天)5天10天15天15天15秒12秒30秒每周时间表同时工作会造成前置时间最长每天Plts螺钉5天5天粗制螺钉10天LeanSim_Part2_SHW_E_Sep2003.ppt7RawmaterialsSuppliersNUTMANUF.C/T=3.5secondC/O=15secYield=99%1workerEPE=4weeksIC/T=7.5secondsC/O=NoneYield=100%1workerEPE=we

8、ekBOLTHardeningPAINTCURE(NUTS)SteelBalls15days5days15daysASSEMBLYC