Whole process of Lean journey

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1、SharehCustomoldererRevenueOntimeDelivery99%Throughput:ReleaseMake(more)AvailabilityNetprofit:300%moreCapacity:20%-50%moneynowandinthefutureBuproduct:CostLeadTime50%Inventory50%OperatingexpenseEmployleastleasteeHere:YouhavetomakeaTPS(LEAN)way?Sigmaway?TOCway?choice(Decision)?1Sow

2、hichwaywillyouselect?TPS(LEAN)way?Sigmaway?TOCway?TPS(LEAN)way?Ok,letmedoassumption:TPSway.Solet’sgothroughLEANJourney2King600@yahoo.cnKevin:13814899795FocusonLEAN’sObstaclesofsuccessfulimplementationandit’sNegativeEffects&makemoresuccessbeRapidandStableLet’sFocusonthemstepbyste

3、p！-Today’sObverse（What’sproblem？）Phenomena（Why？）-Challenges（What？）-Obstacles（What？）Analysis：Pain？-NegativeEffects（What？）Obstacles？-WhereisBreakthrough?Andbreakthrough-NewOBs&NBR（Where？）（Technicalbuy-in）-Design,Communicate,Plan,ExecuteandContinuousImprovement-ExampleBuy-inVerify（

4、PracticalBuy-in）-OriginalRethinkingRethink:AssumptionandConditionsKing600@yahoo.cn3Kevin:13814899795Phenomenon1(Effect):WhyLEANisPredictedEffect:Surprislyonlylesspopularacceptednowinworld20%companyDOTPSway?WHY?Yes,ToyotaisTPSshouldbespreadinsuccessful!nodoubt!moreJapancompany!To

5、yota’ssuccessisownto,youknow,TPSway(Cause)ButhowtosuccessfultransferToyotaDNAtoNextgenerationisnowbiggestchallengeContinuoussuccessKing600@yahoo.cn4Kevin:13814899795PredictedEffect:Surprislyonlyless20%companyDOTPSway?WHY?Thecauseisnotthattheymakenoeffort,opposite,manycompaniesma

6、kegreateffortsusingexistingLEANway,Butfailure,letmesayanexampleis:（HitachiToolEngineeringLtd）Likewise,Don’tblamethattheylackenoughLEANKnowledgetodoSo,FailureduetoLEANapplicationenvironment(conditions/orassumptions)haschangedindifferentcompany!Really?5King600@yahoo.cnKevin:138148

7、99795Herewehavetoknowtwogiants:Newinsight:WIPisliability,Notasset!HenryFordTaiichiOhno亨利·福特大野耐一ObstacleHiscurrentandConveyorHiscurrentandconditionsFlowlineTPSconditionsButwhat’scommonconceptsbehindtheirsuccessfulsystem?6SoLetuskeepthinkingtoknownextslides:Youwillget:1:Basicconce

8、ptsofSupplyvalueaddedchain(whereLEANcomesfroman