卡曼戴隆的精益之旅Dayron lean Journey.pdf

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1、BeginningtheLeanJourneyatKamanDayron:ACaseStudyinSupplierDevelopmentJimLobbanBradCamplingDirectorofSiteOperationsProgramDevelopmentManagerKamanDayronTechSolveOrlando,FLCincinnati,OHKAMANDAYRON,Inc.AboutKamanDayronDayronhasbeenadefensesuppliersince1968PurchasedbyKa

2、manAerospacein2002MatureProductionPrograms–M54940MMGrenadeFuze–M549A140MMGrenadeFuze–M550EscapementforM91840MMPracticeProjectile–M223GrenadeFuze–BLU-97SubmunitionFuzeforCEM&JSOW–FMU-143FuzeforPenetratorBombs–FMU-156JointAirtoSurfaceStandoffMissile(JASSM)FuzeStart-

3、UpPrograms–FMU-152JointProgrammableFuze(JPF)–FMU-139FuzeDevelopmentPrograms–AdvancedCrewServedWeapon(ACSWFuze)–M549A1E1SelfDestructFuzeKAMANDAYRON,Inc.JointProgrammableFuzeFMU-152A/BandFZU-55A/BWorkswithmostmainstreamguidedandunguidedairtosurfacebombsintheAirForce

4、andNavyinventory–CompatiblewithsamesystemsthatuseallvariationsoftheFMU-143andFMU-139Applications–DelayFuzeforhardenedburiedtargets–Surfaceimpactforsurfacetargets–AltitudeburstwhenusedwithaproximitysensorforareatargetsAllowsaircrewstochangeFuzesettingsinflight(prio

5、rtoweaponrelease)KAMANDAYRON,Inc.KAMANDAYRON,Inc.TheNeedforLeanatKamanDayronKamanDayronwasbeginningfourthattempttopassFirstArticleAcceptanceTesting(secondunderKaman)DirectAttackSPOrecognizedaneedforchangebeginningwithLeanManufacturingprinciplesandlookedtoAirForceM

6、anTechforassistanceAFManTechreliedonitsexperiencewiththeJDAMSMEIprogram–PartnershipbetweenAFManTech,Boeing,andTechSolve–Four-yearsupplierdevelopmentprojectamong8smallsuppliersandHoneywell–Goaltotransformsuppliersintoleanorganizationstomeetprice,qualityanddeliverygo

7、alsAFManTechpartneredwithTechSolveatthebeginningofFAATIVtoworkwithKamanDayrontohelpbuildaLeanproductionsystemKAMANDAYRON,Inc.Problem–FirstArticleAcceptanceTest(FAAT)ThreeconsecutiveunsuccessfulattemptsWorkmanshipdefectsledtomajorityofFAATfailuresCreateddelayinav

8、ailabilityoftheJPFfuzetoWarfighterKAMANDAYRON,Inc.TechnicalApproachIdentifiedworkinstructioninterpretationasamajorvariabilityamongassembl