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1、In-MoldToolsMaintenanceGuideIMR模具維護指導①Thedailymaintenanceandchecklistthatismentionedontheothercopymustberespectedbyallmeans,whenthein-moldtoolistobeutilized.當IMR模具生產時,附件要求的日常維護檢查項目必須切實落實.②Everyequipmentsuchascoolingwater,safetydevicesetc.thatareintegratedinthetoolsaretobeused.例如:冷卻水系統,安全裝置
2、等,組成模具的所有設備,都需要進行日常檢查維護.③Cleaningofthetoolsbeforetheproductionmustbefollowedasmentionedbelow:在生產前模具的清潔必須按下文做法執行.Spraycleansingsolutiondirectlyontocavity/core,andblowthefluidawaywithpressurizedair.(donotwipeoffthesolutionwithregularclothorpaper)Thesideonwhichthefoilispassed,shouldbewipedgen
3、tlywithasoftclothorpaper(whichdoesnotcontainfibersordustparticles)whichissoakedwiththecleansingsolution.(dust,fibersetc.whichremainsinthetoolswillbethecauseofdustmarksandthereforemustbecheckedverycarefully)模面上的液體清潔劑,使用風槍吹去.(禁止使用普通的布條或紙片擦拭模面)另一方面,在薄膜的上油污,應該使用蘸有清潔劑的軟布和紙擦拭(布條和紙片上不能粘有纖維和灰塵).(治
4、具上的灰塵和纖維等污物將引起產品污點,因此必須細心檢查)Clearshots(withoutfoils)mustbetakeninordertoremovetheremaininganti-rustagentandlubricationoilwhicharestillinthetool.Adhesionoftheinkwillbedeterioratedwhenanti-rustagentand/orlubricationoilisonthestationarysideofthetool.Theadhesionwillalsobeaffectedwhenthereareoi
5、landanti-rustagentintheejectorpinareaand/orinserts.Theymustbewipedofforgetde-oilingprocess.*CleansingSolution:“NEWMICROCHECK”byNihonKozaiK.K.isusedatNissha.為了清除殘留在模具上防鏽劑和潤滑油,射出清油(不加薄膜)是必要的.防鏽劑或者潤滑油殘留在模具固定側時,將使油墨的附著性下降.同時,在頂針和入子處的油污也會降低其附著性.所以這些污物必須擦去或者使用其他去除方法.*清潔劑:由NihonKozaiK.K.發明的NEWMIC
6、ROCHECK可以用于Nissha產品上.④Foilsshouldbecutandremovedfromthetoolwhenthemachineisstoppedoveranhour.Thecavityshouldbealsocleansedwithcleansingsprayatthesametime.注塑機停機超過一小時,薄膜必須切開并移離模具.同時模腔噴涂清潔劑.⑤Injectionparameters,whichareusedonthesamplesthatareapprovedbyourend-users,willbesubmittedtoyou.Theinje
7、ctionparametersatyourfactoryshouldnotbeverymuchdifferentfromtheNISSHAparameters.最終客戶承認樣品時使用的注塑參數將提供給你們,在你們工廠生產時的參數不能與NISSHA提供的參數有很大的差異.⑥Whenre-startingtheproductionafteradisassemblyormodificationthathasbeendoneatyoursight,samplesshouldbetakenbycomparingthemwit
