激光辅助微铣削中铣削力及其与刀尖圆弧半径的关系研究

激光辅助微铣削中铣削力及其与刀尖圆弧半径的关系研究

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时间:2019-03-04

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1、哈尔滨工业大学工程硕士学位论文AbstractTi6Al4Viswidelyappliedintheaerospaceindustry,anditcanbemadeintoinertialnavigationcomponentsandavarietyofprecisioninstruments.Asitsmachinabilityispoor,thecuttingforcelevelofmachiningprocessishighandthecuttingtoolwearseasily.Laserassistedmicromillingis

2、aneffectiveandfeasiblemethodtodealwithsuchamaterialwhichishardtoprocess,inwhichthemillingforcecanbereducedeffectively,andthetoolwearsslowly.Laserassistedmicromillingforceisstudiedinthreeaspectsinthispaper,i.e.theoreticalmodel,thefiniteelementsimulationandtheexperiments.Wit

3、hthetipradiusasonecriterionforevaluatingthedegreeoftoolwearing,thetoolwearconditionintheprocessoflaserassistedmillingisexplored.Onthebasisofanalysisabove,therelationshipbetweencuttingforceandtoolwearisalsostudied.Inthispaperthemechanicsmodelofmillingforceintraditionalmicro

4、millingprocessisestablishedwhichisbasedontheclassicmillingforcemodel.Thenonthisbasisofthemodelabove,laserassistedmicromillingforcemodelisconstructed,inwhichthematerialmechanicalpropertiesandtheinfluenceoftheradiusoftooltiparetakenintoconsideration.Thematerialpropertieschan

5、geasaresultoftemperaturefieldchange,andthetooltipradiuschangesasaresultoftoolwear.Forlaserassistedmicromillingforcessimulationinthispaper,finiteelementsimulationsoftwareABAQUSisused.Firstly,vonmisesofthematerialunderdifferentpreheatingtemperaturearestudiedthrough3dsimulati

6、on.Secondlylaserscanningsimulationisconducted,andthesimulationresultsshowthatinaverysmallzonetherangeoftemperaturechangeissmall.Hence,non-steadytemperaturefieldofthecuttingtooltipissimplifiedtothesteady-statetemperaturefieldofthecuttingtooltip.Asaresult,thenon-steadystatet

7、emperaturefieldsimulationissubstitutedbythesteady-statetemperaturefieldsimulation.Finally,thesimulationresultsarecombinedwiththe3dmillingmodel,whichresultsinthemillingmodelinlaserassistedmicromilling,andthefurthersimulationresultsareoutput.Themillingforceofthelaserassisted

8、micromillingiscomparedwithitscounterpartoftheconventionalmilling.Inmicromillingexperiment

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