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1、Theflowofproductsatasteady,predictableandconsistentvelocitythroughproductionoperations.产品按稳定,可预测和一致的速率通过生产操作Vs比较Theidealisone-pieceflowatandbetweenprocesses.理想的方法是在工序间实现单件流ContinuousFlowProduction(连续流动生产)WorkInProcessisaknown,fixedlevel.(工序中的工作是明确和固定的)Schedulingispredictable.(计划可预测)Pro
2、ductmovesquicklyandcontinuouslythroughthesystem.(产品以持续快速的方式在系统中移动)FlowProduction—Apipelinewithafast,predictableflow.流动生产-在管中快速且可预测的流动。ContinuousFlow(连续流动)JITProductionCharacteristics(准时化生产的特性)WorkStatementAnalysis(工作状况分析)Equipmentinorderofprocesses(设备按工艺排列)Smallandinexpensiveequipment(
3、用小而经济的设备)One-pieceflowproduction(单件流生产)ProductioninProductCell(orFishbone“Rib”)(再独立单元内生产)Multi-process-handlingworkers(掌握多种技能的工人)Standingoperations,movingwhileworking(站立工作,随着工作移动)Ergonomically-correctoperations(符合人体工程学-正确的操作)Productionpacedtotakttime(按照节拍时间进行生产)BalanceOperationsinthece
4、ll,“Standardoperations”definedandimplemented(在独立单元内平衡作业且“标准作业方式”被定义和实施)LevelProduction(均衡生产)(UsuallydonebyIndustrialEngineeringwithFactoryManagement)(通常由工业工程师完成)Category160%ofproduction.(类别160%的生产)Category2next25%ofproduction.(类别2随后的25%的生产)Category3last15%ofproduction(类别3最后的15%的生产)Part
5、NumberG15G29H15Y17Y18H21Qty25,15016,22912,15511,21411,101150CumulativeQuantity25,15041,37953,53464,74875,84990,120%27.918.013.512.412.30.2Cum%27.945.959.471.884.1100.01XXX2XX3XPQAnalysisPreparedby:D.SmithPeriod:7/1-9/30PartType...............Example(例如):Product/Quantity(PQ)Analysis(产品/
6、数量分析)WorkStatementAnalysis(工作状况分析)ContinuousFlow(连续流动)334324G15G29H15Y17Y81G19Y21H21111111112222232234454563336557547ProcessRoutingChartPreparedby:D.SmithDate:10/12OperationMachinePartNumber0118,19,2002710416,1705HT2075108521123454ProcessRouteAnalysis(工艺路线分析)Basedonusage:Determinestand
7、ardroutings.(决定标准路线)Grouppartnumberswithsimilarroutings.(将相识路线的产品号归类)Determinepossiblecellsforpartnumbergroupings.(由产品号归类决定可能的独立生产单元)Evaluatecapacity,bottlenecks,andequipmentwhichmustbeshared.(评估产能,瓶颈和必须共享的设备)WorkStatementAnalysis(工作状况分析)ContinuousFlow(连续流动)1316,1717__5866658SawDebur