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模具专业术语——注塑模(锦浩塑胶模具厂）EnglishTraining——InjectionMold（一）模具专业基本用词ProfessionalTerms1．塑料—plastic,resin2．样件—sample3．钢料—steel4．注塑机—injectionmachine,press5．产品—part,product,moulding6．模具—mold,mould,toolA简易模（样板模）—prototypemoldB量产用模具—productionmold7．三维造型（数模）—model,3Ddata8．二维产品图—2Dpartdrawing9．设计—design10．制造—manufacture,buildup,construction11．检验—check,inspection12．测量—measure,inspection13．修改—change,modify,correction14．工程更改—engineerchange15．质量—quality16．数量—quantity17．基准—datum,reference（二）如何解析2D产品图Howtoread2Dpartdrawing一．产品几何Geometry1．点—point2．线（边）—line,edge3．面faceA侧面—sideB表面—surfaceC外观面—appearancesurface4．壁厚—wallthickness,stockthickness5．加强筋（骨位）—rib6．孔—hole7．细长的槽—slot8．柱位—boss9．角—cornerA圆角—filletB倒角—chamferC尖角—sharpcorner10．斜度—angle,taper
111.凹槽—recess,groove二．分模信息Splitting1．分型线—partingline(P/L),splittingline2．主分模方向—maindirection,lineofdraw3．浇口设定—gating三．产品标识PartIdentification1．产品名称—partname(P/N)2．产品编号+版本号—partnumber+revision(Rev.)3．型腔号—cavitynumber4．材料标记—materialsymbol5．模具编号—moldnumber(no.)6．日期印—datinginsert,datecode7．循环印—cyclingcode8．公司标志—companylogo四．技术要求Specification(SpecialRequirement)1．项目启动表Kick-offsheet1）项目名称—programname,projectname2）产品名称—partname,productname,partdescription3）产品编号—partnumber(P/N)4）客户模号—customermoldno.5）项目启动日期—kickoffdate,startdate6）项目完成日期—duedate,leadtime7）内模件用钢—toolsteel8）型腔数量—numberofcavities9）数模文件编号—datafileno.10）注塑材料—resin,plastic,rawmaterial11）收缩率—shrink,shrinkage,shrinkfactor12）注塑机吨位—moldingmachinesize,injectionmachinesize13）成型周期—cycletime14）型腔光洁度—cavitypolish15）型芯光洁度—corepolish16）皮纹（晒纹）—texture,grain17）拔模斜度—draftangle,removaltaper18）注塑件颜色及光泽—moldedcolor&gloss19）模具加工地—manufacturingfacility20）热流道供应商—manifoldmanufacturer,manifoldsupplier
221）浇口位置—gatelocation/position22）浇口类型—gatetype23）产品标识—stampinformation,partidentification24）特殊要求—specialinstructions2．产品质量及外观要求PartQuality&Appearance1）尺寸及公差Dimension&Tolerance①重要尺寸—criticaldimension,importantdim.,keydim.②理论尺寸—nominaldimension③实际尺寸—actualdimension④公差—tolerance⑤公差带—tolerancerange⑥尺寸超差—dimensiondeviation⑦接受（合格）—accept,OK⑧拒绝（不合格）—reject,refuse,obsolete,NG⑨让步接受—concession,specialadmit⑩返工—re-work 2）产品缺陷（较常见）Defects(normal)①缩印—sinkmark,shrinkage②飞边—flash,burr③段差—mismatchdiscrepancy④银丝纹—snakemarks,streak⑤弯曲—warpage,distortion⑥打不足（缺料）—shortshot⑦熔接线—weldline3．产品外观PartAppearance①产品颜色—partcolor②产品光泽—gloss③皮纹粒度—grain4．常用词汇、词组及短语NormalWord,ShortSentence1）单边—perside2）双边—bothsides3）加入，添加—add,incorporate4）去除，取消—remove,cancel5）满足…的要求，符合，与…要求一致—accordingto,conformto,satisfy,meet6）要求，需要—require,need,demand
37）确认—beapproved,agreedby…8）允许—permit,allow9）在…范围之内—within10）不可以，不允许，禁止—freefrom,prevent,avoid11）…，除非有另指—…unlessotherwisespecified12）…或少于—…orless13）自动化运作—automaticoperation14）未注尺寸（详细形状）见三维造型Nondimensionedcontour(detailedshape)see3Dmodel.15）分型线上的飞边（披缝）或段差应小于…BurrsanddiscrepancyontheP/Lshallbe…orless.五．标题栏TitleBlock1．产品名称—partname2．图纸编号+版本号（索引号）—drawingno.+level(index)3．一般公差[的标准]—generaltolerance（三）如何阅读制模标准Howtoreadtoolingstandard一．模具结构术语MoldConstructionTerminologyA．模架MoldBase1．模架量化特征MeasurementFeature①长X宽X高—LengthXWidthXHeight②模具推高尺寸（模厚）—stackheightofmould③模具重量—totalweightofmould,mouldthickness2．定模底板—frontplate,topclampingplate,clampplate,clampingplate3．定模板—cavityplate,fixedmouldplate,A–plate4．动模板—coreplate,movingmouldplate,B–plate5．支撑板—supportplate,backingplate6．模脚—supportblocks,rails,risers,spacerblock7．顶杆固定板—retainingplate,ejectorretainingplate8．顶板—ejectorplate9．动模底板—backplate10．导柱—guidepillar,leaderpin,guidepin11．导套—guidebush,leaderpinbush12．复位杆—returnpin,push-backpin13．弹簧—spring14．撑头—supportpillar
415．推板导柱、导套—ejectionguidepin/bush16．挡钉—stoppin,stopbutton17．站立脚—standing-offpillars18．标牌—plaquescutcheonB．成型零部件mouldingcomponents19．型芯—core20．型腔—cavity21．镶针—corepin22．镶块—insert,split23．滑块—slide,slidingsplit24．斜顶—lifter,angled-liftsplitA斜顶头—lifterheadB斜顶杆—lifterrod,liftershaft25．成型顶杆—mouldingfacepin,formpinC．浇注系统FeedSystem1．塑料Mouldinga．主流道—sprueb．分流道runner①主分流道—mainrunner②二级分流道—branchrunner分流道断面形状cross-sectionalshapeofrunner①圆形—fullround②半圆形—semicircular③梯形—trapezoidalc．浇口gate常用浇口形式normalgatetype:①边缘浇口（J型浇口）—edgegate,J–gate②侧浇口—sidegate③潜伏式浇口—sub-gate,cashewgate,subsurfacegate,submarinegate④潜伏式二次浇口(隧道式浇口)—tunnelgateontofeederpost⑤点浇口—pingate⑥直接浇口(主流道型浇口)—spruegate,directgate⑦护耳式浇口—tabgated．模腔—impressione．冷料井—coldslugwellf．热流道—hotrunner2．模具零件moldcomponentsa．定位圈—locatingring,locationring,registerring
5b．浇口套—spruebushc．挡圈—stopringd．浇口镶块—gateinserte．热流道板—manifoldf．热嘴—hotdropD．分型面及其锁紧、排气PartingSurface,inter-locking&venting1．分型线—partingline(P/L)2．镶拼线—bodyline,jointline3．平/不平的分型面—flat/non–flatpartingsurface4．封胶面—shutoffsurfaces,seal-offsurfaces5．擦位—shutoff6．碰穿位—kiss-off7．管位—partinglinelock8．分型面的释放(避空)—reliefofpartingsurface9．分型面的平衡—balancingofpartingsurface10．锁紧角度—lockingangle11．锁紧力—clampingforce12．锁模板—safetystrap13．精定位—Interlock,dielock14．困气—airtrap15．排气槽—vent,ventslotE．滑块机构Slide1．驱动Actuation①斜导柱—angledpin,hornpin,campin②弹簧—spring③油缸—hydrauliccylinder2．制动Detention①滑块固定器—slideretainer②弹簧制动器—spring-loadeddetention(plunger)③挡钉、挡板—stoppin,stopplate,slidestop3．导轨—gib,guidestrip4．锁紧块（楔紧块）—heelblock,lockingheel,wedgeblock,chaseblock5．耐磨片—wearplate,wearstrip6．压板—retainer7．螺钉—screw8．定位销—dowel
6F．斜顶机构Lifter1．斜顶头—lifterhead2．斜顶杆—lifterrod,liftershaft3．开口销—splitpin4．固定板（压板）—retainerplate5．耐磨片—wearplate6．铜导套—bronzebushing7．衬套—spacer8．导轨—L–gib9．滑动块—slideG．顶出系统EjectionSystem1．基本词汇BasicWord①顶出行程—ejectionstroke②模具开档—daylight③粘模—stick④产品脱模—partispushofffrom,clearpartofmould,separationofpart2．顶板机构Ejectorplateassembly①顶板（推板）—ejectorplate②顶板固定板—retainingplate③推板导柱—ejectorguidepin④推板导套—ejectorguidebush⑤撑头—supportpillar,pillarsupport3．复位机构ReturnSystem①复位杆（回程杆）—returnpin,push–backpin②挡钉—stoppin,stopbutton③压簧—compressedspring④碟簧—astackof“Belleville”washers⑤早复位机构—earlyreturnsystem⑥强制复位机构—positivereturnsystem4．顶出方法EjectionTechniques1）顶杆顶出—pinejection2）顶管顶出—sleeveejection3）顶块顶出—barejection4）扁顶顶出—bladeejection5）顶板顶出—stripperejection6）油缸顶出—hydraulicejection
77）气顶—airejection8）阀门顶出—valveejection5．顶出元件EjectionElements1）拉料杆—spruepuller,suckerpin2）顶杆—ejectorpin3）阶梯式顶杆—steppedejectorpin4）顶管—ejectionsleeve,sleeve5）扁顶—ejectorblade,slabbedoffejectorpin6）顶块—stripperbar7）顶环—stripperring8）推板—stripperplate9）加速顶—acceleratedejection6．顶出辅助机构Supplementaryoperatingsystem1）弹簧柱塞器—spring–loadedplunger2）弹珠定位器—ballcatchsystem3）插销式锁扣—Latch–lock4）尼龙拉杆装置—frictionpullerdevice7．电器元件ElectricComponents1）压力传感器—pressuretransducer2）限位开关—limitswitchF．冷却系统CoolingSystem1．基本词汇BasicWord1）温差—temperaturevariation2）水孔（水道）—waterlines,water-ways,flow-way,channel3）水路—coolingcircuit4）水路示意图—waterschematic,schematiccircuit5）冷却液—coolant,coolantfluid6）内连接—interconnect7）外连接—externalconnection8）出口、入口—outlet、inlet9）漏水—waterleakage2．水路分布Circuits1）阶梯式水路—steppedsystem2）喷淋—baffledholesystem3）斜孔式水路—angledholesystem3．水路元件Components
81）闷头（螺塞、止水栓）—（threadless）brasspressureplug:femaleplug&male2）隔水片—baffle3）密封圈—O–ring4）快插水路接头—quickdisconnectfitting,quickconnectionadaptor5）弯头—elbow6）偶合器（连接器、接头）—adaptor(includingaplug&asocket)7）橡皮管—rubberhose8）分水板—watermanifoldG．螺纹、螺纹孔&螺钉Thread,threadhole&screw1．螺纹—thread2．管螺纹—pipethread3．螺纹孔—screwhole,tappedhole4．起吊孔—handlinghole,jackscrewhole,eyebolthole5．螺钉—screw6．内六角螺钉—socketheadedcapscrew（）7．沉头螺钉—flatheadedcapscrew（）8．螺栓—bolt,eyebolt9．螺母—nut10．锁紧螺母—locknut11．螺纹标准ThreadStandard①公制标准—Metric②英制标准—Imperial③英制管螺纹标准—BritishStandardPipethread（BSP）④美制管螺纹标准—NPT⑤美制粗螺纹标准—UnitedCoarsethread（UNC）⑥美制细螺纹标准—UnitedFinethread（UNF）H．润滑Lubrication1．润滑槽—greasegroove2．加油管—greaseline3．油杯—lubricationfittingI．测量仪器MeasuringInstruments1．游标卡尺—verniercaliper2．千分尺—micrometer3．高度规—heightgauge4．刻度规—dialgauge5．三坐标测量仪—CoordinateMeasureMachine（CMM）
96．塞规—pingauge7．圆角量规—radiigauge8．輪廓投影機—profileprojectorJ．注塑机参数InjectionMachineParameter1．注塑机规格参数InjectionMachineSpecification①锁紧类型clamptypea．油缸—hydraulicb．肘杆式—toggle②垂直注塑机导柱间距—tiebarverticalclearance③水平注塑机导柱间距—tiebarhorizontalclearance④台板尺寸—platendim.⑤最小/最大模厚—moldheightMin./Max.,Min./Max.moldthickness⑥最小/最大注塑机开档—opendaylightMin./Max.⑦锁紧行程—clampstroke⑧锁紧力—clampingforce⑨顶出行程—ejectorstroke⑩顶出力—ejectorforce2．试模工艺参数MouldingProcessParameter,machinesetting①时间Timer（TM）,seca．注塑（充填）时间—fillingtime,injectiontimeb．冷却时间—coolingtimec．补缩时间—packingtimed．保压时间—holdingtimee．成型周期—cycletime②速率、速度Velocity,%、speed,in/seca．注塑（充填）速度—injectionspeedb．保压速率—holdpressurevelocityc．螺杆转速—screwrotationspeed③压力Pressure（Prs.）,psia．注塑压力—injectionpressureb．保压压力—holdpressurec．回压（背压）—backpressure④温度Temperature（Temp.）,°Fa．注塑机喷嘴温度—nozzletemp.b．料筒前段、中段、后段温度—barrelfront、middle、reartemp.c．模温—mouldtemp.d．料温—purgedresinmelttemp.
10e．空射料温—airshotmelttemp.
