PPAP生产件批准教学教材.ppt

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1、PPAP生产件批准PurposeForthesuppliertodemonstratealldesignrecordsandspecificationrequirementsareproperlyunderstoodtheprocesshasthecapabilitytoproduceproductthatmeetsrequirements20-Sep-992Task15:PPAPSomethingChangedApplicationAIAGPPAPmanualdefineswhenPPAPsubmissionisrequiredNewp

2、artCorrectiontodiscrepancyinprevioussubmissionDesignorprocesschangeChangeinsourceofsubcontractedmaterialsorservicestransferorrearrangementoftooling&equipment20-Sep-993Task15:PPAPMethodologyBuyerentersPPAPsubmissiondateonpurchaseorderApproverdeterminessubmissionleveldefaul

3、tlevel3defaultlevel4forrawmaterialSuppliersubmitsPPAPPPAPALL.xlselectronicsubmissionrecommendedApproverevaluatesPPAPpackageLevel5atsuppliersiteApproverdeterminepartsubmissionstatusNotifysupplierandmanufacturingofstatus20-Sep-994Task15:PPAPDFMEAControlPlanEarlyProductionCo

4、ntainmentPlan(Pre-LaunchControlPlan)ProcesscapabilitystudiesGageMeasurementSystemAnalysisLabAccreditation&scopeRestricted&ReportableMaterialsformInterimWorksheet,ifrequiredSupplierDataReceivedWarrantAppearanceApprovalReport(AAR),asrequiredSamplePartsPrint/DesignRecordEngi

5、neeringChangeDocumentsCheckfixtures/aidsProcessFlowDiagramPFMEA20-Sep-995Task15:PPAPPPAPReviewChecklistDelphichecklisttoassistwithevaluationofPPAPpackageActionplancreatedwithuseofchecklist20-Sep-996Task15:PPAPFlowChartLinkageofProductCharacteristicsfromDFMEAtoOperationalS

6、tepsOperationnumbersconsistentwithPFMEA,ControlPlan,OperatorInstructionsEnsureidentificationofinspectionandreworkUseA-6ProcessFlowChartchecklistinAPQPmanualtoevaluate20-Sep-997Task15:PPAPPFMEALinkagewithDFMEA,ProcessFlow,ControlPlan,OperatorInstructions,etcDegreetowhichhi

7、ghRPN’sareaddressedwithpreventivestrategiesActionPlansassigned,implemented,effectivenessassessedandRPNrecalculatedUseA-7ProcessFMEAchecklistinAPQPmanualRPN=50420-Sep-998Task15:PPAPDFMEAAssessfeasibility,risk,designintentissuesConfirmmanufacturingprocesscapabilityconsidere

8、dFocusonCriticalCharacteristicsLessonsLearnedincorporatedUseA-1DesignFMEAchecklistinAPQPmanualto