六西格玛案例r2_measure_va教学文案.ppt

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1、六西格玛案例R2_Measure_v2008aCause&EffectMatrixIDIPOIndicatorsCollectDataMSAProcessCapabilityScale:0=None,1=Low,3=Moderate,9=StrongX4X5X6IDIPOIndicatorsCollectDataMSAProcessCapabilityOperationaldefinitionOperationaldefinitionX20....X4X3X2X1SourceofX’sInput/ProcessIndicator(X)Sl.No.Y4Y3Y2F

2、ishboneorCEMatrixY1SourceofY’sOutputIndicator(Y)Sl.No.Remarks:WhilewritingoperationaldefinitionkeepinmindthedatatobecollectedforeachY&X.DataCollectionPlan-1FishboneorCEMatrixKeyIndicatorOperationDefinition&SummaryDataCollectionPlan-2IDIPOIndicatorsCollectDataMSAProcessCapabilityRema

3、rks:Otherdatareferstoadditionalinformationfromstratificationperspective.Performancemeasure(Y)OperationaldefinitionDatasourceandlocationSamplesizeWhowillcollectthedataWhenwilldatabecollectedHowwilldatabecollectedOtherdatathatshouldbecollectedatthesametimeY1客戶退貨率#退貨Qty//#出貨Qty品保1QA/An

4、dyChenbyLot1.CustomercomplainX1-X15MSAProcess/Input(X)OperationaldefinitionDatasourceandlocationSamplesizeWhowillcollectthedataWhenwilldatabecollectedHowwilldatabecollectedOtherdatathatshouldbecollectedatthesametimeMSAPlan(forallY’s)IDIPOIndicatorsCollectDataMSAProcessCapability外觀離散

5、型特性Y1:污點Y2:刮傷Y3:印刷位置測試人員3person3person3person測試設備目視目視目視進行方法編號1~30給3位進行判定，循環2次編號1~30給3位進行判定，循環2次編號1~30給3位進行判定，循環2次判定方法共取得180個資料,依GageR&R計算之數值判定共取得180個資料,依GageR&R計算之數值判定共取得180個資料,依GageR&R計算之數值判定Sampling10good,10NG,10grey10good,10NG,10grey10good,10NG,10greyMesurementMethods卡尺厚薄規溫度計CCD投

6、影機CalibrationPlanGRRPlanMSAPlans(forKeyX’s)IDIPOIndicatorsCollectDataMSAProcessCapabilityIDIPOIndicatorsCollectDataMSAProcessCapability%ConP/TV(SV/Proc)P/SV(%SV)P/T(SV/Toler)DistinctCategoriesAcceptable<1%<10%<10%<10%>5MaybeAccept1–9%10–30%10–30%10–30%3-4NotAcceptable>9%>30%>30%>30%

7、<3MSAConclusion&RecommendationsGagePerformanceAnalysisSheetKeeporiginalsystemExtendorshortencalibrationtimingChangenewequipmentsTrainingOthers…ContinueR&RResultsAttributeR&RResultsIDIPOIndicatorsCollectDataMSAProcessCapability-GageR&RinqualitativedataAppraiserResponseKappaSE KappaZP

8、(vs > 0)1OK0.857730