精益生产教材(第一讲)ppt课件.ppt

精益生产教材(第一讲)ppt课件.ppt

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1、MM4LMALeanManufacturing10CreditsLevel4ActivityNumberofsessionsDurationofasessionLecture1perweek2.00hoursAssessmentTypeWeightRequirementsExam170unseenwrittenexaminationCoursework130casestudy1AssessedbyendofSpringSemesterLeanManufacturing/OperationsProcessThinkingLeanThinkingTheProcessMe

2、asuresManagingtheQualityLeanSystemsEstablishingFlowPeopleTheCustomerSuccessTheFutureLeanManufacturing/OperationsModuleCG.RobinsonLeanManufacturing/OperationsLeanThinkingHistoryEliWhitneyisbelievedtohavestartedtheideaofLeanManufacturing.In1799heperfectedtheconceptofinterchangeableparts.

3、HeacceptedacontractfromtheNorthAmericangovernmentfor10,000musketsat$13.40each.Upuntilthistime,musketpartswerenotinterchangeable.Ifonesmallpartwasdamaged,thewholeweaponwasthrownaway.CG.Robinson768pulleyblockswereusedtooperateVictory'srunningrigging.Thesmallestofthese is6inches(15cm)long

4、,thelargest is 26inches(66cm)long.Blocks werealso usedtolowerandraisetheship'sboatsandanchorsand fortheloadingandunloadingofstoresandprovisions.Therewere628blocksusedtoworkthegreatgunsaswellasasupplyofspares.1396intotal.LeanManufacturing/OperationsLeanThinkingHistoryTherewas,inMarkIsam

5、bardBrunel'stimeagreatdemandforblocks,viz.,apulleyorsystemofpulleysemployedespeciallyfortheriggingofships(abignavalshipofthelineusedupover1,000oftheseblocks).BythebeginningofthenewcenturyBrunelhadsetupaproductionlineatPortsmouth,and,by1803wasturningout,with10unskilledpersons,asmanybloc

6、ksashadpreviouslytaken110expertcraftsmenaswasemployedbytheantiquatedSouthamptonfactoryofFox&Taylor,whohandmadeblocks,andwhofiguredtheycouldnotbemadeinanyotherway.BrunelwastocashinontheRoyalNavy'srequirementfor100,000riggingblocksayear."WhatmadeBrunel'sPortsmouthproductionlineunique,how

7、ever,wasnotjusttheinventivenessoftheindividualmachines-thoughnothinglikehismortisingmachine,thecone-clutchclampsofhishole-boringmachine,orthesplit-nutinthepin-polishingmachine,hadeverbeenseenbefore.Thehistoricnoveltywasthecoordinatingofthesemachines,whichhadinterchangeableparts,intoa

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