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1、Electro-mechanicalPowerSteeringDesignandFunctionSelf-StudyProgramCourseNumber892403VolkswagenofAmerica,Inc.ServiceTrainingPrintedinU.S.A.Printed12/04CourseNumber892403©2004VolkswagenofAmerica,Inc.Allrightsreserved.Informationcontainedinthismanualisbasedonthelatestinformationavailableatthetim
2、eofprintingandissubjecttothecopyrightandotherintellectualpropertyrightsofVolkswagenofAmerica,Inc.,itsaffiliatedcompaniesanditslicensors.Allrightsarereservedtomakechangesatanytimewithoutnotice.Nopartofthisdocumentmaybereproduced,storedinaretrievalsystem,ortransmittedinanyformorbyanymeans,elec
3、tronic,mechanical,photocopying,recordingorotherwise,normaythesematerialsbemodifiedorrepostedtoothersiteswithoutthepriorexpressedwrittenpermissionofthepublisher.AllrequestsforpermissiontocopyandredistributeinformationshouldbereferredtoVolkswagenofAmerica,Inc.AlwayscheckTechnicalBulletinsandth
4、elatestelectronicservicerepairinformationthatmaysupersedeanyinformationincludedinthisbooklet.Trademarks:Allbrandnamesandproductnamesusedinthismanualaretradenames,servicemarks,trademarks,orregisteredtrademarks;andarethepropertyoftheirrespectiveowners.TableofContentsPageIntroduction...........
5、..................................1Electro-mechanicalPowerSteeringwithDualPinion,Electro-mechanicalPowerSteeringComponentsSystemOverview.........................................5SystemOverviewFunction...............................................6ControlMapCharacteristics,TheSteeringFunctio
6、n,Straight-LineStabilitySteeringMechanics......................................13TheSteeringGearSteeringElectrics.......................................14SteeringAngleSensorG85,SteeringTorqueSensorG269,RotorSpeedSender,RoadSpeed,EngineSpeed(RPM)SensorG28,Electro-mechanicalPowerSteeringMotorV
7、187,PowerSteeringControlModuleJ500,Electro-mechanicalPowerSteeringIndicatorLampK161,SpecialFeaturesFunctionalDiagram......................................24FunctionalDiagramService................................................25DiagnosisKnowledge