施耐德精益生产体系流程评估标准.ppt

《施耐德精益生产体系流程评估标准.ppt》由会员上传分享，免费在线阅读，更多相关内容在PPT专区-天天文库。

1、G&I/IndustrialDeploymentSchneiderProductionSystemSPSAssessmentTraining(FLV&IC)Icons&meaningsExplanationCheckingpointGoodexampleBadexampleQuestionIntroduction:3Domains,10Categories,38Lines1–SPSNotion1.Workinstructionsexistfor:a.Manufacturing.b.Quality.Standa

2、rdworkhasbeendefinedforeachstation2.WorkinstructionsforSafety(basedonriskanalysis)areposted.(instructionboard/workstation).Safetyinstructioncouldbecombinedwithotherworkinstructions,itmustbeposted(forcriticalmachines/stations)Observewhethertheoperatorrespectsth

3、esafetyinstructions2–SPSBasic3.OperatorsweretrainedusingtheworkinstructionsAskthetrainershowtheyfulfillthetrainingtasksCheckwiththeoperators4.Operatorsunderstandtheworkinstructions:a.Safetyb.Qualityc.ManufacturingThese3kindsofinstructionsshouldbepostedonthewor

4、kstationsAsktheoperatorswhethertheyknowthedifferentworkInstructionsdotheyunderstandthemeaningsoftheworkInstructionsPeopleCommitment-SIMProduction1a-WorkInstructions-P1-Q3–SPSStandard5.WorkinstructionsarevisualWorkinstructionsareeasytobeunderstood,Avoidlongsent

5、ence,withfavordrawings/chart,colorfulpictures…Acceptancecriteriasareclearlydefined.6.Workstationinstructionsalsoincludemaintenanceinformationandchangeoverinformation(ifapplicable)Twofilesareconcerned:procedureofvariantchanging&maintenancechecklist(withthetaska

6、ndfrequency)TheyshouldbepostedininstructionbookintheU-cell7.WorkInstructionsarerespected(followed)Observethemotionoftheoperatorandcheckwiththeinstructions4–SPSAdvanced8.Thereisastandardprocess,knownbytheoperator,tofollowwhenadefectisdetected(mayincludesignalde

7、vice,empowermenttostoptheline,calltheSupervisor)DecisionmakingprocedureshouldbeavailableforoperatoratcelllevelCheckwithoperatorsPeopleCommitment-SIMProduction1a-WorkInstructions-P1-QFocuson:WorkInstructionsavailableatworkstation/cell/sectorKeypoints:5mainWorkI

8、nstructions(inorderofpriority)Safety(forcriticalmachine/stations)Quality,ProcessflowchartwithQualitycheckpoint.Operations/LineDrivingPreventiveMaintenance/Maintenance(forcriticalma