施耐德精益生产体系流程评估标准

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1、G&I/IndustrialDeploymentSchneiderProductionSystemSPSAssessmentTraining(FLV&IC)Icons&meaningsExplanationCheckingpointGoodexampleBadexampleQuestionIntroduction:3Domains,10Categories,38Lines1–SPSNotion1.Workinstructionsexistfor:a.Manufacturing.b.Quality.Standardworkhasbeendefinedforeachstation2

2、.WorkinstructionsforSafety(basedonriskanalysis)areposted.(instructionboard/workstation).Safetyinstructioncouldbecombinedwithotherworkinstructions,itmustbeposted(forcriticalmachines/stations)Observewhethertheoperatorrespectsthesafetyinstructions2–SPSBasic3.Operatorsweretrainedusingtheworkinstruc

3、tionsAskthetrainershowtheyfulfillthetrainingtasksCheckwiththeoperators4.Operatorsunderstandtheworkinstructions:a.Safetyb.Qualityc.ManufacturingThese3kindsofinstructionsshouldbepostedontheworkstationsAsktheoperatorswhethertheyknowthedifferentworkInstructionsdotheyunderstandthemeaningsoftheworkIn

4、structionsPeopleCommitment-SIMProduction1a-WorkInstructions-P1-Q3–SPSStandard5.WorkinstructionsarevisualWorkinstructionsareeasytobeunderstood,Avoidlongsentence,withfavordrawings/chart,colorfulpictures…Acceptancecriteriasareclearlydefined.6.Workstationinstructionsalsoincludemaintenanceinformatio

5、nandchangeoverinformation(ifapplicable)Twofilesareconcerned:procedureofvariantchanging&maintenancechecklist(withthetaskandfrequency)TheyshouldbepostedininstructionbookintheU-cell7.WorkInstructionsarerespected(followed)Observethemotionoftheoperatorandcheckwiththeinstructions4–SPSAdvanced8.Therei

6、sastandardprocess,knownbytheoperator,tofollowwhenadefectisdetected(mayincludesignaldevice,empowermenttostoptheline,calltheSupervisor)DecisionmakingprocedureshouldbeavailableforoperatoratcelllevelCheckwithoperatorsPeopleCommitment-SIMProduction1a-WorkInstructions-P1-QFocuson:WorkInstructionsavai

7、lableatworkstation/cell/sectorKeypoints:5mainWorkInstructions(inorderofpriority)Safety(forcriticalmachine/stations)Quality,ProcessflowchartwithQualitycheckpoint.Operations/LineDrivingPreventiveMaintenance/Maintenance(forcriticalma