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时间:2020-03-16
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1、EffectofPorosityonDeformation,Damage,andFractureofCastSteelR.A.HARDINandC.BECKERMANNAcombinedexperimentalandcomputationalstudyisperformedtoinvestigatetheeffectofcenterlineshrinkageporosityondeformation,damage,andfractureofcaststeelundertensiletesting.Steelplatescontainingshrinkageporosityarecast
2、insandmolds,machinedintotestcoupons,andtensiletestedtofracture.Theaveragevolumetricporosityinthegagesectionofthespecimenswithporosityrangesfrom0.10to0.27pct.Ductilityinthetestcastingswithporosityismarkedlyreducedwiththepercentelongationdatarangingfrom12.8to19.6pct;vs22pctelongationforthesoundma
3、terial.Radiographicimagingisusedtomeasureandreconstructtheporosityfieldinthetestspecimens.Thereconstructedporosityfieldisthenusedinafinite-elementstressanalysissimulatingthetensiletesting.Localelasticpropertiesarereducedaccordingtotheporosityfractionpresent.Porousmetalplasticitytheoryisusedtomodel
4、thedamageduetoporosityandthefracture.Goodagreementisobtainedbetweenthemeasuredandpredictedstress–straincurvesandfracturebehaviors.Thereductioninductilityispredictedwellbycomparingthemeasuredandthesimulatedelongations.Thecomputationalmodelingapproachusedinthisstudyallowsforadetailedevaluationoft
5、heeffectofporosity,includingitssize,shape,andlocation,onthefracturebehaviorofsteelcastings.DOI:10.1007/s11661-013-1669-zTheMinerals,Metals&MaterialsSocietyandASMInternational2013I.INTRODUCTIONSTEELcastingsareunder-utilizedbecauseofuncertaintiesintheirperformanceandlackofexpertiseincastingdesign.
6、Discontinuitiesincastings,likeporosity,playanimportantroleincastingunderutilization.Porositycreatesuncertaintyinadesign’srobustness,sincetherearenomethodologiesforincludingitspresenceinthedesign.Asaresult,designersemployoverlylargesafetyfactorstoensurereliabilityleadingtoheaviercomponentsthanne
7、cessary.Contributingtotheissue,theprocessesofdesigningandproducingcastingsareusuallyuncoupledexceptforthespecificationofnondestructiveevaluation(NDE)requirements.Unlessmdesignengineershavetestdataorexperienceforapart,theycallforNDE
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