精益生产推行之原材料看板采购系统

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1、RawMaterialKanban原材料看板ReorderBoardSystem再订购面板系统JCMSFacilitatorTrainingJCMS推行者培训May24th-28th,20042004年5月24日ReorderBoard_SHW_E_Oct2003.ppt2ModuleObjectives模块目标ExplainthefunctionofaRawMaterialKanbanReorderBoardSystem解释原材料看板再订购板系统的功能IdentifytheKanbancardflowintheplant明确看板卡在工厂内的流动Identifyke

2、ycomponentsforsuccessfulimplementationoftheRawMaterialKanbanReorderBoardSystem明确原材料看板重新排列面板系统顺利实施的关键因素ExplainthebenefitsofaKanbansystem解释看板系统的优点ReorderBoard_SHW_E_Oct2003.ppt3WhatdoesaReorderBoardShow?重新再订购板展示什么内容？Inventoryasitgetspulledandconsumed原材料变化和消耗的详细记录Quantityleft剩余量Numberofto

3、tesremainingininventorywhentriggered记录剩余库存的数量ReorderBoard_SHW_E_Oct2003.ppt4TheKanbanCardSystem看板卡系统HowdoesaKanbanCardSystemforexternalcomponentssupportflowandJCMS?外部零件的看板卡系统如何支持流动和JCMS？Theorderforreplenishmentisbasedonactualinventoryusage补充订购是建立在实际库存的基础上的Thedetailsfororderingaremadevi

4、sualfortheteamontheshopfloor订购的详细情况在工厂向小组可视化展示ReorderBoard_SHW_E_Oct2003.ppt5ReorderBoard:CurrentState再订购板：现有状态Developcurrentstatemapoftheareaidentified为已确定区域制定现有状态图Examples例如:ShipWindows运输窗口InventoryLevels库存水平InventoryStorage库存总量OrderingMethod订购方法Communicationflow交流流动Otherexamples?其他实

5、例ReorderBoard_SHW_E_Oct2003.ppt6ReorderBoard:FutureState再订购板：未来状态DevelopFutureStateMapoftheareaidentified为已明确区域制定未来状态图OnePieceFlowisthefoundationdrivingchange单片流动是推动变革的基础EliminationofWaste!消除浪费ReorderBoard_SHW_E_Oct2003.ppt7KanbanSignalFlow看板信号流动Relationofboardlocationtoinventory看板位置与库

6、存的关系Methodofsignalattachment信号附件方法Determinehowmanyproductionlineshandletheinventory决定使用库存的生产线数量ReorderBoard_SHW_E_Oct2003.ppt8CardFlowexample卡片流动实例ReorderBoard_SHW_E_Oct2003.ppt9Responsibilities责任FloorLayout地面布局Definedinventorystoragearea定义库存存储区域Inventorysizing库存大小Designatedreceivingar

7、ea指定接收区域Training培训Leadership领导Supportstaff支持力量Productionteams生产小组Documentation文件CardAudit卡片审核GembaAuditGemba审核InventoryChecklist库存检验清单ContactList联系单WorkInstructions工作指导书ReorderBoard_SHW_E_Oct2003.ppt10Responsibilities责任(cont.)BoardConstruction面板结构Materialacquisition材料获得Mapping绘图Board