cost optimization

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1、CostOptimizationWhoweare:WerepresentNorthAmericaCostOptimizationDepartment.GaryMarvicsin.MBA–PowertrainSupervisorwithManufacturingEngineeringexperience.SharonLi-Calso.MBA–SupervisorwithInteriorTrimexperienceN.A.CostOptimizationCostOptimization(CO)ispartoftheProductDevelopment/Manu

2、facturingFinanceOffice.COConsistsof1LL4Managerandapproximately25LL6Supervisorsand140CostAnalysts.N.A.CostOptsOrganizationSevenCommoditySections:Chassis/Brakes,Electrical/Electronics,Safety/Glass/Sealing,EngineTransmissionStamping/HVAC/InteriorTrimExteriorTrim/InstrumentPanel/Conso

3、lesThesesectionssupportpiececostandtoolingestimaterequestssubmittedbybothNAcarandNAtruckPMTs.ThelasttwosectionsalsoareourNorthAmericanTruckVehiclecenterandNorthAmericanCarVehicleCenter.Thesetwocenters’supervisorsareresponsibleformanagingallN.A.vehicleprogramforCostOpt.CostOptsOrga

4、nization(cont.)PrototypeToolingSection:provideestimatesforprototypetoolingandpiececostforallnewprograms.ProcessAnalysisandControl:Thisgroupisresponsibleforupdating,maintaining,andprovidingtrainingonuniqueCostOpt.Systemsandprocesses.HowourestimatesareusedProvideEngineerwithestimate

5、dvalueofalternativedesignsProvideBuyerwithunderstandingofprocessusedtomakepartsProvideFinanceAnalystwithprojectedcostforfutureprograms(targetsetting),wheredesigns,quotesandorothercostinfoarenotavailable.OurEstimatesare:Basedonasetofassumptions–(betterdetailedassumptions=betteresti

6、mate)ElectronicallycalculatedbyComputerAidedPartEstimatingsystem(orQwest,QuickWebEstimatingSystem)Detailedinprocess,material,andlaborSupportedbyGRIMMGlobalRateInformationforMachinesandMaterials(database)AMeasureofManufacturingValueComponentsofanEstimateMaterialLaborDirectIndirectM

7、achineRepair,andOtherMachineBurden(Overhead)Depreciation/Installation/InterestFloorspaceUtilitiesMarkUpsSalesandGeneralAdministrationEngineeringPurchasingFrontofficeScrap(enditem)ProfitExampleofanestimateProcesseswe’reheretolearnaboutCastingsElectronicsForgingsSmallAssemblyPowdere

8、dMetalWhatweareheretodoLearnwhatc