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1、FMEAWorkshopUpdateontheAIAG-VDAFMEAHarmonizationProjectSeptember19,2017FormatofToday’sWorkshop•ExplanationoftheAIAG-VDAFMEAMethodology–ProjectOverview–ScottGray-AIAG–TheSixStepProcess–JoseAvalos–ZF/TRW–NewFormSheet–RhondaBrender–Nexteer–TheS,O,DRatingTables–
2、MaryBethSoloy–Ford–ActionPrioritization(AP)-DaveDalby–HondaN.A.•QuestionandAnswers–PanelFormat2AIAG-VDAFMEAProjectWhy-●Experiencewithwarrantyresults,fieldfailures,recallsareindicativeofopportunitiestoimproveproductandprocessriskanalysismethodologies●Fromthe
3、AIAGCurrentStateofQualitysurvey,thenumbertwoindustryconcernisCustomerSpecificRequirements,specifically,thenumberofredundantCSR’s•AcommonsetofFMEArequirementswillenablesupplierstohaveasingleFMEAbusinessprocess,andassociatedmethods/toolstoproducearobust,accura
4、te,andcompleteFMEAthatwouldmeettheneedsofalloftheircustomersWhat●Developasingleco-copyrightedAIAG-VDAFMEAManual,thatclearlydefinesanimprovedmethodology,thatisalignedwithSAEJ1739●TakethebestfromVDAandAIAGandcombinetheprocessessothattheywillmeetrequirementsfo
5、rbothIndustrygroupsProjectTeamObjectiveUpdatetoinclude:Provideconsistent-BestPracticesdirection,guidance-ImprovedExamplestoallautomotive-FunctionalSafetysuppliersAIAG-VDAFMEAProjectTeamAIAGWorkGroupVDAWorkGroupOEMsFCAUSLLC,Ford,GM,DaimlerAG,FordEurope,HondaN
6、.A.,DaimlerVolkswagenAG,AdamOpelTruckNAAGSuppliersNexteer,Bendix,ONRobertBoschGmbH,Semiconductor,ZF/TRWContinental,SchaefflerAG,Knorr-Bremse,ZFFriedrichshafenAG5FMEAMethodologyChangesProjectObjectivesCurrentStatusAlignmentoftheSeverity,Occurrence,Onesetoftab
7、lesforDFMEAandPFMEAandDetectiontablesbetweenAIAG,VDA,AsecondsetforMSR-andSAEJ1739AlignmentofProcessAsixstepprocessNewformsheetAlignmentofkeytermsanddefinitionsOnesetoftermsanddefinitionsImprovedapproachfordocumentingandFunctionfocusreducingrisks4MAPinsteadof
8、RPNAlignmentwithISO26262Definitionof“SupplementalFMEAforMonitoringandSystemResponse(MSR)”EnsurethemethodologycanbeBeingconfirmedthroughvalidationcompletedusingExceltesting6DevelopmentStatus•Proj