OPF一个流改善流程标准作业-StdWork

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1、OPF一個流改善流程標準作業StandardWorkPresentedBy:Copyright©2004NEXTLEVELPartners,LLCAllrightsreserved.Rev1/16/20075S/VM1/2/07ALT5S/VM–Rev010/18/042KaizenEventRulesThereisnorankamongteammembersKeepanopenmindtochangeInvolveassociatesfromtheKaizenareaAllowareaassociatestoreviewne

2、wlayouts&processesCommunicatewithallshiftsGiveasmanyassociatesaspossibleachancetoreviewnewlayout&majorchangesDon’tlet“perfect”getinthewayof“better”MaintainapositiveattitudeReachforthemindbeforethewalletRespecteachotherAsk“why?”Plansareonlygoodiftheycanbeimplemented;

3、planssucceedonlyifgainsaresustainedJustdoit!5S/VM1/2/07ALT5S/VM–Rev010/18/043SevenWastesQualityDefectsOverproductionInventoriesTransportationWaitingOverProcessingExcessMotion5S/VM1/2/07ALT5S/VM–Rev010/18/044LeadTimeReductionVoiceofCustomerSalesOrderAdministrationEng

4、ineeringPurchasingManufacturingTestShippingFieldInstallationCycleTimeVoiceofCustomerSalesOrderAdministrationEngineeringPurchasingManufacturingTestShippingFieldInstallationManufacturingFocusedImprovementsVoiceofCustomerSalesOrderAdministrationEngineeringPurchasingMan

5、ufacturingTestShippingFieldInstallationTotalValueStreamFocusedImprovements5S/VM1/2/07ALT5S/VM–Rev010/18/045ValueAdded?ValueAdded–ProcessStepsOrActivitiesThatChangeARawMaterialOrInformationIntoAProductOrServiceForWhichTheCustomerIsWillingToPayNon-ValueAdded–Nonessent

6、ialStepsOrActivitiesThatIncreaseProcessTimeAndAddCostsRatherThanValueWeMustThinkFromTheCustomer’sPerspectiveWhenDeterminingValue!5S/VM1/2/07ALT5S/VM–Rev010/18/046TraditionalLayoutAndFlowTurningDepartmentAssemblyDepartmentTestDept.Cleaning&DeburringDepartmentPackingD

7、epartmentMachiningDepartmentStockRoom1234567891011Customer12ProblemsPartAndOperatorTravelBatchManufacturing–SignificantWaitingSafetyIssuesBigQuality/ReworkProblemsLongLeadTimesSignificantWorkInProcessPotentialForOverproductionBadFlowOfPartsAndInformation5S/VM1/2/07A

8、LT5S/VM–Rev010/18/047CellsAndOnePieceFlowBenefitsImprovedSafetyBetterQualityShorterLeadTimesLowerCostHigherCustomerSatisfactionLessFloorSp