TSZ 07.03.19 上、下模作业指引

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1、DocumentNumberTSZ07.03.19DocumentNameToolChangeoverinstructionPage4of4Version05Validfrom2011.07.12ToolChangeoverinstruction上、下模作业指引1.Purpose/目的Improvethequalityandefficiency,preventmistakesandunnecessarylost.提高工作质量与效率，防止出错造成损失。2.Scope/范围Useforuploadinganddownlo

2、adingthemouldprocess.适用试模技术员上、下模作业。3.Responsibility/职责Thetechniciansperformtheuploadingdownloadingaccordingtoinstruction.试模技术员负责依据此文件的要求进行上、下模作业。4.Definitions/定义N/A5.Processdescription/过程描述5.1Step/上模作业步骤:5.1.1Verifyifthewatercircuitandprotectionswitchworkwell.上

3、模前先确认运水通畅与否，安全保护开关信号正确与否。5.1.2Pre-understandwhichthefirstactionbetweenextractionandclose/openthemould.有抽芯的模具，上模前须弄清抽芯与开合模的动作顺序。5.1.3Pre-understandthespecifiedmaterial,setupthecorrectdryingconditionbeforeuploadingthemould.上模前，先了解模具所使用胶料，并根据不同的材料设定烘料温度，以免先上模后转料浪费

4、工时。5.1.4Cleanthetemplateofmachine.清洁机板，及工模前后两块模板。5.1.5Installtheneededconnection.装好模具所需的顶棍、或其它接头。5.1.6Pre-installtherotationplateandtestafewminutesbeforeaction需要旋转的模具要先装好转盘或托盘，试运行正常后再装工模。5.1.7Thelockringmustbeputintomouldenough,choosesuitablecraneaccordingtomou

5、ldsize.上模时，吊环要尽量收入模具体内，并根据不同重量的工模选择适当的吊具。5.1.8Returnthemandrilascanaspossibletopreventmoulddamaged.把注塑机的顶棍退到最后位置，以免注塑机的顶棍挤压模具顶棍，损坏模具。5.1.9Thetechnicianwhouploadingthemoulddon’tstandclosethemould.BecarefulforoperationandpreventPreparedbyXinchaoWanReviewedbyYunso

6、ngYiApprovedbyJackieZhaoDepartmentV&ADept.DepartmentV&ADept.DepartmentV&ADept.JobTitleV&ALeaderJobTitleV&ASupervisorJobTitleV&AManagerDocumentNumberTSZ07.03.19DocumentNameToolChangeoverinstructionPage4of4Version05Validfrom2011.07.12themouldtouchthemachineandtie

7、bar.吊模上落时人员不要站在模具正下方，不要靠得太近，模具也不要碰及机器外壳及哥林柱。5.1.10Uselowerpressuretolockthemould,locatedringneedmatchthehole.上模机器运行一定要用低压锁模，工模定位圈对准机板孔后慢慢的锁贴。5.1.11Re-levelbeforeuploading.双色模具装上机时须打水平。5.1.12Screwthefrontmouldfirst,thencheckthemouldbalance.先码紧前模，将后机板开合几次检查吊模的平衡度

8、。5.1.13Themouldwhichneedsstaffneedinstallthismoment.需要装拉杆的模具，在此步骤装好拉杆。5.1.14Closethemouldwithlowpressure,screwthemovingmould,disassemblethelockedblock.openthemouldwithlowspe