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1、FirstTimeQuality一次下线合格率PPMTIMEFirstTimeQualityWhatFirstTimeQualityIs一次下线合格率是什么?WhyItIsImportant它的重要性在于?WhyWeNeedtoMeasureIt我们为什么要去测量它?HowtoCalculateIt如何进行计算?FTQDeployment,EvaluationandImprovementProcessFTQ调度,评估及改进程序Responsibilities职责TheStructuredApproachSteps结构化改进步骤TheBasicQualit
2、yTools基本质量工具HowtoApplytheQualityTools工具使用方法MonitoringandReporting检测及报告ClassExercise2WhatisFirstTimeQuality?一次下线合格率是什么?FirstTimeQualityisameasureofthenumberofpiecesrejectedinamanufacturingprocessversusthetotalnumberofpiecesattempted.一次下线合格率是指在一次生产过程中所产生的不合格品与总产量的比值REJECTSFirstTime
3、Quality3DefineALARMLIMITS确定警戒线CatchandCountDefects捕捉并计算不良品ReacttoALARMLIMITS对警戒作出反应FollowReactionPlan根据应对计划VoiceoftheCustomer客户反馈ReactionPlanFirstTimeQualityInitiateStructuredProblemSolving开始结构化问题的解决ZERODefectsForwardAstructuredapproach124FTQcanbeviewedasatwophaseapproach:FTQ可以分为
4、两个步骤Immediateactionandcontainment快速反应及解决Wheneveralarmlimitsareexceeded一旦超过警戒线,及时做出反应Helpsensurecustomerprotection提供帮助来保护客户ContinualImprovement持续的改进Managementobjectivetoreducequantityofrejectsandoperationalcost管理目标是不断的减少不良品,降低生产成本LeadershipMUSTensure,supportandfollow-upwithimpleme
5、ntationofFTQintheirfacilitytobesuccessful领导者必须保证,支持并遵循FTQ,以使其在工厂成功运用.FirstTimeQuality5WhyisFTQimportant?FTQ为什么重要?Becauseifwedon’tmakegoodpartsthefirsttime,wehaveto“inspectin”quality因为如果我们不能一次产出合格品,我们就必须对产品质量进行多次检验Weknowinspectionisatbest85%effective检验至多在85%的情况下是有效的Therefore,anyti
6、meFTQisgreaterthan0,wearedependentoninspectiontoprotectthecustomer因此,当FTQ不为0时,我们只有依靠检验来保护客户的利益Toreducemanufacturingcostsanddefectsthroughcontinualimprovement(FTQTrackerorStepDownChartaretoolstoutilize)通过使用FTQ追综表或SDC表,持续的改进可以降低生产成本,减少不良品.Tomonitorprocessstabilityandreactquicklytop
7、otentialissues(Alarmlimitsandprocessmonitoringsheets)通过警戒线表及过程监控表,我们可以监控过程的稳定性并对潜在问题快速应对FirstTimeQuality6FTQshouldbeviewedasatooltofacilitateoperationalimprovementin:FTQ应被视为用来促进生产改进的工具Quality质量Cost成本PPMTIMEFirstTimeQuality7PPMTIMEintothis!toturnthisFTQisKeytoourSuccessFTQ是我们成功实现财
8、富增值的秘诀FirstTimeQuality8WhydoesFTQneedtob
