许辉明-混合技术培训

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1、2021/8/241混合技术MIXINGTECHNOLOGY配料–搅拌Proportioning-Homogenizing2021/8/242混合技术MixingTechnology混合的重要性Importanceofmixing混合定义Definitionofmixing配料过程ProportioningProcess配料时间及精度Timeandaccuracy原料配料指标Rawmaterialproportionalindicator预防性维修Preventivemaintenance混合过程HomogenizingProcess分

2、批混合BatchwiseMixing混合均匀度Precisionofmixing连续混合ContinuousMixing混合循环表MixingCycleDiagram计算方法Calculation8/24/20213混合的价值Valueofmixing混合的价值=混合的效用(Advantangesofmixing)(Valueofgrinding)混合的成本(Costofmixing)混合的效用;如下Advantagesofmixingconsistof;达到配方要求的原料配比Getrawmaterialproportionasrequi

3、redformula每批的原料比例相对稳定Regularrawmaterialsproportioninsample满足均匀度Homogeneous使原料充分吸收添加的液体并避免成块Rawmaterialabletoabsorbaddingliquidanddonotagglomerate.在规定的时间内获得稳定的优质产品Getregularqualityproductwithinassigntime去处杂质,避免药物残留์Preventstrangematterandremainderinmeat稳定的外观质量令客户满意Regula

4、rphysicalqualitythatmakecustomersatisfaction8/24/20214混合的价值Valueofmixing混合的价值=混合的效用(Advantangesofmixing)(Valueofgrinding)混合的成本(Costofmixing)混合成本包括Mixingcostsconsistsof;厂房的投资(折旧)Buildingcost(Devaluationcost,Maintenancecost)设备的投资(折旧,零配件่,物料消耗ั)Machinerycost(Devaluationcost,S

5、parepartscost,Consumptiveparts)劳务费Laborcost(Operatorcost,Maintenancecost)电费,燃料费Energycost(Electricalcost,Steamproducedcost)其他费用(检验费)Etc.,(QCaccessoriescost)2021/8/245在足够的时间和搅动作用下,原料在混合机内运动使各种原料混合均匀.每种原料的每一个部分都分散在整个混合物中,所以在每一处取样都能得到相同的原料成分。Themovementofrawmaterialinsidemix

6、ercauseshomogeneitywhentherearesufficienttimeandturmoil.Eachpartoreachtypeofrawmaterialwillscatterindiscriminatelywithinthewholemassofmixture,inorder,everytakensampleshassamerawmaterialproportionally.混合定义Definitionofmixing2021/8/246配料过程WeighingProcess目标(Target)配料时间Timeperbat

7、ch配料准确度和精密度Accuracyandprecision2021/8/247称量时间Timeperbatch配料时间取决于：Timeperbatchdependson:1.合理选用每种原料所进的配料仓,以便原料能按配方量正确进入配料秤Selectionofrawmaterialloadingtobinwhichhasanabilitytodischargetoscaleinproperwiththeamountofweightscale.两台秤的容量尽量接近Nearlysameamountbetweentwoscales3.配料绞龙的能力

8、Abilityofconveyor4.秤的准确度和精密度Accuracyandprecisionofscale5.设定的参数(零位,落差量)Param