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1、DocumentTitle:StandardWorkDocumentNo:GBE-KPO-2-006-00Doc.Revision:01DocumentDate:December13,2007LeanTrainingStandardWorkStandardWorkDesign.Build.Ship.Service.BusinessExcellenceGBE-KPO-2-006-00StandardWorkRev.011Overview&ScopeOverviewStandardworkisacombin
2、ationofactionsperformedbyhumansandmachinescarryingoutvalue-addedworkinanefficientwayintherightsequence&righttime,enabledbymaterial&informationflow,usingtherighttoolsasrequired.Itisthefoundationforaleanenterprise.ScopeStandardworkisacombinationofhumansand
3、machinescarryoutproductioninanoptimumefficientway,andiscomposedofthreeelements:°TaktTime°WorkSequence(Orderofworks)°StandardWork-In-ProcessGBE-KPO-2-006-00StandardWorkRev.012ObjectiveClarifytherulesofmanufacturingDeterminethewaytowork,takingintoaccountqu
4、ality,quantity,cost,andsafety,asessentialpartofthewaytomanufactureproductsortocontroltheirproduction.ToolforKaizenThereisnokaizen,wherethereisnostandard(wherethereisnodistinctionbetweennormalandabnormal.)IdentifyMUDA(waste),MURA(unevenness),andMURU(unrea
5、sonableness).StandardworksandWorkstandards“Workstandards”isageneraltermreferringtoallstandardworks.Ex:WorkStandardSheets,Conditionmanuals,QCprocesstable,etc.GBE-KPO-2-006-00StandardWorkRev.013TheHouseofFlextronicsAddingValueandEliminatingWasteAddingValue
6、andEliminatingWasteFLEPullStop@ProductionAbnormalitySingleJITJidokaPieceFlowAutonomationVTaktTimeProductionHeijunkaVLevelVSequencingLoadingVSM,5S,SupermarketsVSM,5S,SupermarketsGBE-KPO-2-006-00StandardWorkRev.014ElementsofStandardWork(1)Humanmotionsmustb
7、ecentraltothework(2)Theworkmustberepetitive(3)“Blueprint”forhowtheshopshouldrunVariation=RiskOfPoorQualityVariation=RiskOfPoorQualityGBE-KPO-2-006-00StandardWorkRev.0151stElementofStandardWork14AvailabletimeTAKTTimeTAKTTimeTAKTTIME=CustomerForecastTheHea
8、rtbeatoftheBusinessWorkSequenceStandardWIPTAKTTIMEisjustMath,butisFundamentaltoLeanAVAILABLETIME:TotalamountofTIMEallocatedforproductionDEMAND:qtyofscheduledpartsforagiventimeframe•eachshifthas~6.5hrsavailable-thisisaconst
