强流脉冲电子束齿轮表面改性分析

强流脉冲电子束齿轮表面改性分析

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大小:3.39 MB

页数:67页

时间:2019-02-01

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1、AbstractAbstractGearisabasiccomponentinthemechanicalequipment.Theforceofthegearisquitecomplexasitworks,avarietyoffailuremodesareinduced,whichrequiresthegearwithhighstrength,highwearresistanceandcorrosionresistance,etc.Withtherapiddevelopmentinthefieldofavi

2、ation,aerospaceandautomobile,especiallyinrecentyears,therequirementofthegeartendstobelargetransmissionratio,highefficiency,lownoise,lightweight,smallsize,etc.Improvingthesurfacepropertyofagearandprolongingitsservicelifehasbecomethevitalthingsinpublicconcer

3、n.Toprolongagear’slifespan,besidesoptimizingthetransmissionstructure,thebasicwayistoincreasethemanufacturingprecisionandsurfacefinishingdegree.Themainfailuremodeisdedendumrupturecausedbythesurfacefatiguecrack.Thereisalargerelationbetweenthemicrocrackandthe

4、surfaceroughness.Ifthestrengthandtoughnessishighenoughinthecorepartofagearandthesurfacepropertyisgood,thelifespanwillbelargelyprolonged.Withtherapiddevelopmentofgearsurfacetreatmenttechnology,massofsurfacemodificationtechniqueshavebeenwidelyadopted.Includi

5、ngcarburizing,nitriding,carbonitriding,surfacealloying,lasersurfacehardening,thermalsprayingandsurfacetreatmentcompoundtechnologies.High-currentpulsedelectronbeams(HCPEB)isanewkindofsurfacemodificationtechnique,whichpossesseshighefficientandhighenergydensi

6、ty.Thesurfacestructure,propertiesofsurfacelayerofsamplescanbeimproveddirectlyandeffectively.ThisarticlearisesacontentoftheprojectofNationalNaturalScienceFoundationofChina,―thestudyonprocessandpropertyofsurfaceamorphizedgears‖(No.50775229).Theoptimizingproc

7、esswasstudiedthroughthetreatmentofgearmaterialbyusingHCPEB,inordertoobtainthegearswithhighstrengthandductility,improvedwearandcorrosionresistanceandlongerlifespan.Themainworksofthethesisareasfollow:(1)Thenumericalsimulationofthetemperaturefieldintheprocess

8、ofmaterialsurfacemodificationbyHCPEB.Thefiniteelementanalysis(FFA)softwareANSYSwasappliedtosimulatetheprocessofmodificationandobtainedthetemperaturedistribution,thestarttimeofmelting,thethicknessofthemeltedla

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