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时间:2018-12-10
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1、二、TheinjectionandCompressionMoldingInjectionmoldingsiprincipallyusedfortheproductionofthethermoplasticparts,althoughsomeprogresshasbeenmadeindevelopingamethodforinjectionmoldingsomethermosettingmaterials.Theproblemofinjectingameltedplasticintoamoldcavityformareservoirofmeltedmaterialhasbeenext
2、remelydifficulttosolveforthermosettingplasticswhichcureandhardenundersuchconditionswithinafewminutes.Theprincipleofinjectionmoldingisquitesimilartothatofdie-casting.Theprocessconsistsoffeedingaplasticcompoundinpowderedorgranularformfromahopperthroughmeteringandmeltingstagesandtheninjectingitin
3、toamold.Afterabriefcooilingperiod,themoldisopenedandthesolidifiedpartejected.Injection-moldingmachinescanbearrangedformanualoperation,automaticsingle-cucleoperation,andfullautomaticoperation.Theadvantageofinjectionmoldingare:(i)ahighmoldingspeedadaptedformassproductionispossible;(ii)thereisawi
4、dechoiceofthermoplasticmaterialsprovidingavarietyofusefullproperties;(iii)itispossibletomoldthreads,undercuts,sideholes,andlargethinsections.Severalmethodsareusedtoforceorinjectthemeltedplasticintothemold.Themostcommonlyusedsysteminthelargermachinesisthein-linereciprocatingscrew.Thescrewactsas
5、acombinationandplasticizingunit.Astheplasticisfedtotherotatingscrew,itpassesthroughthreezonesasshown:feed,compression,andmetering.Afterthefeedzone,thescrew-flightdepthisgraduallyreduced,forcingtheplastictocompress.Theworkisconvertedtoheatbyshearingtheplastic,makingitasemifluidmass.Inthemeterin
6、gzone,additionalheatisappliedbyconductionfromthebarrelsurface.Asthechamberinfrontofthescrewbecomesfilled,itforcesthescrewback,trippingalimitswitchthatactivatesahydrauliccylinderthatforcesthescrewforwardandinjectsthefluidplasticintotheclosedmold.Anantiflowbackvalvepreventsplasticunderpressurefr
7、omescapingbackintothescrewflights.Theclampingforcethatamachineiscapableofexertingispartofthesizedesignationandismeasuredintons.Arule-of-thumbcanbeusedtodeterminethetonnagerequiredforaparticularjob.Itisbasedontwotonsofclampforcepersquare
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