低速走丝电解线切割试验研究

低速走丝电解线切割试验研究

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时间:2018-10-25

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1、低速走丝电解线切割试验研究ABSTRACTWireelectrochemicalmachining(WECM)isanontraditionalmachiningprocessinwhichthewireactsasthecathodeandtheconductivematerialsaredissolvedbyanodicelectrochemicalreactionsatatomicsizes,theoretically.Theprofileoftheworkpiececansubsequentlybeobtained

2、asthedesiredcontourbycontrollingtheworkpiecefeedingtrajectoryviathemotioncontrolsystem.Themainresearchworksofthispaperareasfollows:(1)Thecharacteristicsofhigh-aspect-ratioWECMwereanalyzedandthereciprocatingtravelingwireelectrodewasintroducedtoconquerthedifficultie

3、soccurredinthehigh-aspect-ratioworkpiecemachiningprocesswiththeWECM.(2)Experimentalsetupwasdevelopedforlow-speedtravelingWECM,inwhichtheaxialtravelingofthewireelectrodeisachievedbythewirestoragecylinder.Thecontrollingprogramwasdesignedtocontrolthemachiningtrajecto

4、ryoftheworkpiece,andmonitorthemachiningcurrent.Additionally,thedatabasefortheprocessingparametersofWECMwasestablishedinordertofacilitatethemanagementandtheapplication.(3)Experimentswereconductedtoinvestigatetheinfluenceofdifferentparametersontheaveragehighaspectra

5、tioslitwidthandstandarddeviationoftheslitwidth,suchaswiretravelspeed,electrolyteconcentration,pulsevoltage,pulsedutyratio,pulsefrequency,andworkpiecefeedingrate.Theoptimalprocessingparameterswereobtained,aswell.(4)Byusingtheobtainedoptimalprocessingparameters,amic

6、rostructurewithaspectratioupto113wassuccessfullyprocessedinthe20mmthickstainlessworkpiece,whichhadgoodsurfacequalityandslitwidthhomogeneity.Keywords:wireelectrochemicalmachining,highaspectratio,lowspeedtravelingwireelectrode,enhancementofmasstransporting,pulsecurr

7、entII万方数据南京航空航天大学硕士学位论文目录第一章绪论..........................................................................................................................................1 1.1切割技术的研究与发展.................................................................................

8、..........................1 1.1.1气体火焰切割技术.......................................................................................................1 1.1.2等

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