流程图失效模式分析控制计划.ppt

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1、ProcessPlanning,Analysis&ControlPFDPFMEAPCPCTIS#305132PFD-PFMEA-PCPTraining-AgendaAgenda(8am-5pm)Day1WelcomeandIntroductions15minWhyWeareHere(includingpre-test)30minPFDClassLecture(includingbreak)60min1stClassPFDActivity(includingbreak)45minPFD–gettingthedetailsClassLecture10minPFMEAC

2、lassLecture(includinglunchbreak)90min1stClassPFMEAActivity(includingbreak)30minPFMEA-Functions>FailureModes>EffectsClassLecture60min2ndClassPFMEAActivity(includingbreak)45minPFMEA-Causes>Controls3Agenda(8am-5pm)Day2PFMEA(cont.)ClassLecture(includingre-capofAct#2)60min3rdClassPFMEAActiv

3、ity(includingbreak)45minPFMEA–RiskAssessment>ActionPlans>Timing>ResponsibilityClassLecture15minProcessControlPlan(PCP)ClassLecture(includingbreak)60min1stClassPCPActivity(includingbreak)60minPCP–definingtheactionsClassLectureandSummary10minProcessDocuments(StdCell&EOP)ClassLecture15min

4、1stClassSTDCellDocsActivity(includingbreak)40minWrap-up(includingpost-test&eval)40minNextStepsfor“On-Site”Workshop15minPFD-PFMEA-PCPTraining-Agenda4Establish“TheDay”forFollow-upPlantFocusedWorkshopEstablishdateforworkshop(preferablydayafterthetrainingsession)Determineareaoffocusforthe

5、workshopMultipleprocesses&groupsmaybeselectedCollectprocessdocumentationforthefocusareaIfPlantFocusedWorkshopisthedayfollowingthe2-daytraining,thisstepneedstobecompletedbeforetheworkshopbeginsPlantFocusedWorkshopAgendaWhyWeareHerePFD,PFMEA,PCP,ProcessMonitoring,WorkInstructions,etc.How

6、goodistheplanning&execution(inthedocuments&results)PFD-PFMEA-PCPTrainingPlantFocusedWorkshop5PlantFocusedWorkshopAgenda(Cont’d)PFDWalktheprocessandobserveactualvs..documentedprocessstepsandflow.Lookfor‘hiddenfactory’processesthatmaynotbedocumentedPFMEAHaveallpotentialFailureModesbeeni

7、dentified?Areratingsappropriate?PCPAreallcontrolsidentifiedinthePFMEAincludedonthePCP?Arereactionplansadequatelydefined?WrapUp&NextStepsComparePFDandPFMEAandPCPtoensureappropriatelinkageDevelopaplanforupdatingthedocumentsbasedonreviewfindingsPFD-PFMEA-PCPTrainingPlantFocusedWorkshop