热流道常见问题以及解决方案(common problems and solutions of hot runner)

热流道常见问题以及解决方案(common problems and solutions of hot runner)

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时间:2018-04-26

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1、热流道常见问题以及解决方案(Commonproblemsandsolutionsofhotrunner)CommonproblemsofhotrunnersystemanalysisandsolutionOneTheheatsinkplateisnotuptothesettemperatureReason:thermocouplecontactbadorinvalidation,heatingwireshortcircuit,heatingThewireconnectionistoolooseortooshort.Handle:Checkwhetherthermo

2、couplecontactsarenormal,Isthewiringcorrect?,ChecktheheatingwireLoop.Two.TheheatsinkplateisheatinguptooslowlyReason:Aheatingwireopeningorloosewiring,HeatsplitterplateairvoidInsufficiency,heatinsulationExcessivecoolingongaskets,Poorthermocouplecontact.Handle:Checkalltheheatingwires,Adda

3、irgap,IncreaseonthefixeddieplateHeatshield,Orreducethecoolingofthefixedplateofthefixedplate,inspectThermocouplecontactGood.ThreeThetemperatureoftheheatsinkplateisunstableReason:thermocouplecontactbad.Handling:checkthermocouples.Four.MetalfragmentsarepresentinthemeltReason:Thefragments

4、ofaninjectionmachinescrew,Metalfragmentsininjectionmoldingmaterials.Disposal:removemetaldebris,repairscrew,andfilterimpuritiesinplastic.Five.LeakageofglueonheattransferplateandhotnozzleReason:Thecalculationoftheexpansionisnotcorrect,DiefixingplatematerialtooSoft,Shorttimetemperatureof

5、heatsinkplatetooHigh,OTheinstallationoftypesealingringisaproblem.Handle:RecalculateandcheckChecktheexpansionquantityandreplacethefixeddiefixedplatewithproperhardnessDamagedparts,sealingrings.SixThereisnofillinginthecavityOneReason:themeltingtemperatureistoolow,theinjectionpressureisto

6、osmall,thegateistoosmall,thehotnozzleistooSmalldietemperatureToolow,thenozzleoftheadhesivetubeistoosmallandthehotnozzleisblocked.Handling:increasinghotnozzlesandmanifoldplatesThetemperature,increasetheinjectionpressure,expandthegate,improveMoldtemperature,installationoflargenozzle,inc

7、reasethemouthofthemeltdischargeThemouthclearstheblockage.SevenHotnozzlecastingReason:insufficientpumping,toohighmeltingtemperature,toolargegate,coldgateInsufficient,Theincorrecthotnozzletypeisused.Treatment:increasetheamountofbackpumping(pour)andreducethethermalnozzleTemperatureormold

8、tempe

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