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GZO48智慧物流赛项(教师赛)模块一、智慧仓规划设计模块赛题一、背景材料四川民生是一家以研发、生产、销售为一体的时尚家居用品企业。四川民生设有家居用品仓库,可服务于全国范围内的客户需求。目前目前随着民生电商的业务量持续上升以及客户要求不断提高,其仓库现有的服务能力已经无法满足业务发展的需要,因此公司高层欲在京津冀地区选址建立成品智慧仓,综合考虑面向终端用户的拆零分拣效率需求,计划采用货到人GTP作业模式提高仓储效率及关键客户体验感。二、项目任务书为制定出一套高效可执行的整体解决方案,民生集团物流规划部的工作人员前期对仓库、备选地点、关键客户的位置信息及京津冀销售情况数据进行汇总整理,假设你是民生集团物流规划部的规划负责人,请在此基础上完成选址、库内规划及配送路线规划有关工作。(一)智慧仓选址请根据各市场需求情况及位置信息进行分析,完成仓库选址方0 案,具体分析内容为:根据总运输成本最小为标准确定仓库建设位置。(二)智慧仓规划0 经过前期的选址规划,目前民生集团现租用面积为(L*W)18m*16m的单层仓库,且仓库出入口位于仓库西侧。(1)智慧仓需求分析:根据给出的商品基本情况以及历史出库数据进行商品基本情况分析,分析内容包含商品存储单位、包装形态、体积和重量、日均出库量、日均订单数等方面,并根据分析结果以及历史出库情况确定智慧仓在库存周转天数内的商品存储目标。(2)确定智慧仓设备配置数量:根据智慧仓存储目标以及历史订单数据,确定智慧仓内所需的AGV机器人、工作站、充电桩、货架的数量并计算AGV机器人、工作站的设备效率。注:民生集团对未来智慧仓储的预期是在成本可控的情况下能够满足日常订单的作业需求以及商品的存储需求,因此以“出库量”为基准对一年内的业务数据进行排序,暂取列表的25%所处的日期为基准天。每日工作时长为7小时。(三)智慧仓库存策略设计经过前期的新仓规划,目前民生新仓已投入使用,需做好畅销品的补货与库存管理,已知畅销品经典白T服饰近一年京津冀的销售数据,在此基础上年需求量预计会提高20%,请合理设置其安全库存、订货点以及经济采购批量。(四)配送路线设计1 伴随民生集团京津冀仓的投入使用,提升关键客户体验感的议题也被提上议程,目前民生集团客户均为无差异化零担方式处理,现拟1 采用“专线配送”方式服务其3个关键客户,请综合考虑成本、服务和效率,为该专线选择合适配送路径。三、任务数据(略)方案格式要求如下:(1)方案内容必须包括:封面页、目录页、正文页。(2)方案中不得出现参赛队真实信息的相关内容。(3)方案字体要求见方案模板。(4)方案文件命名为:智慧仓规划设计模块-赛位号。2 模块一、智慧仓规划设计答题模板目录一、智慧仓选址二、智慧仓需求分析(一)商品存储单位、包装形态分析(二)商品体积、重量基本情况分析(三)仓库存储能力目标分析(四)结论三、智慧仓设备配置(一)货架数量(二)工作站数量1.拣选出库工作站数量2.补货入库工作站数量(三)机器人配套设备数量1.出库机器人2.入库机器人3.充电桩(四)设备效率分析四、智慧仓库存策略设计五、配送线路设计3 二、智慧仓仿真运营赛题一、智慧仓规划四川民生是一家以研发、生产、销售为一体的时尚家居用品企业。四川民生设有家居用品仓库,可服务于全国范围内的客户需求。经过前期的选址规划,经过前期的选址规划,目前民生集团现租用面积为(L*W)18m*16m的单层仓库,且仓库出入口位于仓库西侧。请根据模块一计算的数据完成智慧仓的规划:二、项目任务书(一)智慧仓布局设计基于货品仓储业务数据和设备配置分析进行布局设计,完成智慧仓布局搭建。注:除了赛题规定的设备外,需设置包含出库月台、入库月台、复核打包站台、自动托盘搬运叉车、输送分拣线、移动式播种货架、潜伏式AGV(播种货架用)、仓库厂房和停车场等设施设备及岗位人员,共同组成完整的智慧仓系统,相关数量不用计算,附件中已给出。(二)智慧仓设备设定按货架、AGV机器人等智能设备的需求数量,进行仿真设定。4 (三)智薏仓作业流程设计考虑布局和业务需求,对智慧仓补货入库、拣选出库作业流程进行设计。4 (四)智薏仓仿真运营与分析进行仿真验证,对输出的仿真结果进行仓库布局、业务流程、物流动线、作业效率、设备利用等情况的分析,形成分析报告。三、任务数据(略)5 移动式货架基本情况货架规格(mm):1200*1200*1900货架底层高度(mm):500货格规格(mm):600*400*350货架每层高度(mm):350货格数量:24货架层数:4货架存储空间系数:71%货格有效使用空间:80%成本(元):3000播种墙基本情况播种墙规格(mm):1300*1200*1280成本(元):1500潜伏式AGV基本情况AGV负载行驶速度(m/s):1AGV耗电情况4AGV到达货架平均时间(s):4入库站点切换时间(s):70充电时间(h):1出库站点切换时间(s):45AGV顶举货架平均时间(s):1货架旋转时间(s):1AGV放下货架平均时间(s):1单SKU作业入库时间(s/箱)100AGV平均转弯次数(次):4单SKU作业出库时间(s/件)6AGV平均转弯速度(s/次):1成本(元):100000拣选出库工作站台基本情况单SKU平均拣货作业时间(s/件)6站台尺寸(mm)4500*4500成本(元)30000站台尺寸为总体尺寸,包括了人站立工作区域和外围的AGV停靠等待位置。补货入库工作站台基本情况单SKU入库补货时间(s/箱)100站台尺寸(mm)1500*1900成本(元)30000站台尺寸为总体尺寸,包括了人站立工作区域和外围的AGV停靠等待位置。潜伏式AGV充电桩基本情况尺寸(mm)1500*1500成本(元)25000 货物编号货物名称单位件重量kg体积mm3M0401002力士(LUX)洗发露桶0.751120000MO401004沙宣套装(洗发护发)桶14500000M0402002妮维雅男士洁面炭泥罐0.15240000M0402003美涛保温摩丝定型喷雾罐0.125240000MO403001痘清洗面奶罐0.15240000M0403003佰草集美白面膜桶0.51210000M0404003汰渍净白去渍洗衣粉包2.755000000M0405002安安洗面奶瓶0.151200000M0405003舒洁湿纸巾包1.351275000MO406001舒适达抗敏感牙膏盒0.225331200M0406002黑人牙膏盒0.225331200M0407001安安面霜盒0.1588000M0407003安安爽肤水瓶0.25720000M0407004安安洗发水瓶0.51120000M0407005安安眼霜盒0.03250000M0407006安安护发素瓶l1100000M0407007安安沐浴露桶0.61372000M0401005百雀羚爽肤水瓶0.3784000MO401006HBN发光水瓶0.25250000MO401007兰蔻粉水400ml舒缓版瓶0.451152000MO401010肌活玻尿酸面霜50g盒0.24245000MO401011肌活糙米控油乳75g瓶0.15704000M0401012欧莱雅补水控油套装盒0.935000000M0401013欧莱雅保湿锁水强润霜50ml瓶0.25384000M0401014珀莱雅水漾肌密细肤水150ml瓶0.45648000MO401015玉兰油大红瓶水乳套装盒1.235000000M0405006洁柔卷纸黑Face提1.5412960000M0405008卫朴叮咬舒缓湿巾盒0.05269120M0405010京东京造75%酒精湿巾包0.45343000M0406003云南白药水润薄荷牙膏150g盒0.18450000M0406004花王日本进口防蛀儿童牙膏盒0.08375000M0406005好来按压式儿童牙膏瓶0.15637000M0406008李施德林漱口水樱花瓶0.581200000MO402009薇诺娜净痘清颜洗面奶支0.21686000M0402010薇诺娜舒敏保湿修护精华液30ml瓶0.15200000MO402011玉兰油抗糖小白瓶瓶0.18212500M0402012欧莱雅黑精华3.0瓶0.185212500M0402013资生堂第三代红腰子精华瓶0.274375000MO402014兰蔻小黑瓶30ml瓶0.128128000 M0402015美涛清爽保湿嗜喱水120ml瓶0.15250000MO403004玉泽修护保湿水200ml瓶0.24375000M0403010欧莱雅紫熨斗眼霜盒0.061192000M0403014芙丽芳丝水乳护肤礼盒套装盒0.515000000M0404004立白大师香氛洗衣液瓶2.151650000M0404009亮净浴室清洁剂1L瓶1.122000000M0404011绿伞蜜桃香氛洁厕液600g瓶0.75960000M0404012滴露浴室清洁剂500ml瓶0.571232000M0404015珀莱雅源力面霜盒0.235384000M0405001玉兰油活肤菁华面霜50g盒0.12216000M0405011滴露滴露卫生湿巾50片包0.28210000M0405012舒肤佳排浊祛痘皂白茶108g块0.12162000M0405013舒肤佳排浊除螨皂积雪草108g块0.12162000M0405014上海硫磺皂除螨香皂130g块0.14189000M0406009滴露健康香皂松木清新3块装盒0.38486000MO407008赫莲娜黑绷带面霜50ml盒0.41810000M0407009珀莱雅红宝石面霜2.0盒0.25384000M0407010卡诗新双重功能洗发水500ML瓶0.551035000M0407011欧莱雅卓韵霜护发染发霜(自然黑色)盒0.251080000M0407012施华蔻怡然染发霜羊绒脂深棕盒0.271080000M0407013HBN视黄醇双a醇晚霜盒0.2490000M0408002清风抽纸130抽*6包提170000000M0408003资生堂水乳套装5件套盒280000000 地区年订单数订单行数品项数出货量江浙沪202242908543243360474353 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总需求1372590(件)需求分配情况(件)上海苏州杭州宁波229036215197164178148759距离表(km)上海苏州杭州宁波合肥476386430579铜陵497400360480盐城364251489475关键客户距离表(km)合肥备选仓铜陵备选仓盐城备选仓上海大客户合肥备选仓0191438476铜陵备选仓1910487386盐城备选仓4384870364上海大客户4763863640苏州大客户386400360176杭州大客户364251489214 南京无锡湖州常州丽水温州1205761121841007651033149683581746南京无锡湖州常州丽水温州178355359301715794213306261278473583302216340254641761苏州大客户杭州大客户38636440025136048917621401551550 已知数据值单位订货成本2,500.00库存成本率0.25单位成本16.50服务水平系数Z值1.15提前期均值3.60提前期标准差1.20需计算数据值年需求量46,997日期安安面霜需求量1122973111411851196101799891031010518912115131011496151101695171141811619116201152194229523109241072510226992711228982910330953111532119331083412835124 368937993810439101401094111442115431064496451104610747101481224998501151108521035395 5411555119561085712858124598960996110462101631096411465115661066796681106910770101711227298731147411075118761237710078113791098011981103821128397841078510486119871298811389116 901049112892118939694113951019611397104981149910410010510198102100103112104109105119106116107102 108103109105110931119911299113107114971151061169011710511812211999120105121119122103123105124101125103126109127107128115129120130951311041321131339113497135100136113137132138120139102140121141112142124143109 1441071459414610714711214811714911115012715111315210715310915410415511615610915799158115159102160113161105 16293163109164112165110166126167103168102169107170100171107172118173104174130175118176101177991781201791161801201811141821061831011841261851161861131879918811118911119010419112119211319311219410619510319612819787 1981091991102001132011142021162039920410320510520611920711320894209119210992119021211321396214103215104 216121217115218114219107220114221952221192231102241062251202261082271042281122291032301132311082321172331062341042351132361112371082381122391142408924111224298243111244110245103246115247114248122249106250108251116 25211125310625410925512625612425710625810625912226011526199262111263106264112265109266107267101268113269102 270116271114272100273972741182751242761062771092781022791002801092811042821152831242841082851052861082871052881002891112901092911082921142931072941092959929612329712529810329911730011230111330298303113304105305121 3061223071203081173099731011631112931299313933141153151093161063171103189531911932093321116322114323100 3249732511832612432710632810932910233010033110933210433311533412433510833610533710833810533910034011134110934210634312234411534599346111347106348112349109350107351100352111353109354106355122356100357111358109359106 3601223916446996.8 单位备注元/订单每年%元/件天天单位备注 其它设施设备与人员名称数量名称数量出库月台2窄巷道三向叉车1入库月台1输送分拣线系统1复核打包站台2移动式播种货架6潜伏式AGV(播种货架用)6仓库厂房1停车场1装卸工2复核打包员2
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