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1、I.TheGTAW(TIG)ProcessAdvantagesoftheGTAWProcessThenecessaryheatforGasTungstenArcWelding(TIG)ThegreatestadvantageoftheGTAWprocessisthatitwillisproducedbyanelectricarcmaintainedbetweenaweldmorekindsofmetalsandmetalalloysthananyotherarcnonconsumabletungstenelectrodeandthepart
2、tobewelded.weldingprocess.TIGcanbeusedtoweldmoststeelsincludingstainlesssteel,nickelalloyssuchasMonel®andInconel®,Theheat-affectedzone,themoltenmetal,andthetungstenelectrodeareallshieldedfromtheatmospherebyablanketoftitanium,aluminum,magnesium,copper,brass,bronze,andinertg
3、asfedthroughtheGTAWtorch.Inertgasisthatwhichevengold.GTAWcanalsowelddissimilarmetalstooneisinactive,ordeficientinactivechemicalproperties.Theanothersuchascoppertobrassandstainlesstomildsteel.shieldinggasservestoblankettheweldandexcludetheactivepropertiesinthesurroundingair
4、.Itdoesnotburn,andConcentratedArcaddsnothingtoortakesanythingfromthemetal.InertgasesTheconcentratednatureoftheGTAWarcpermitspinpointsuchasargonandheliumdonotchemicallyreactorcombinecontrolofheatinputtotheworkpieceresultinginanarrowwithothergases.Theypossessnoodorandaretran
5、sparent,heat-affectedzone.Ahighconcentrationofheatisanadvantagepermittingtheweldermaximumvisibilityofthearc.Insomewhenweldingmetalswithhighheatconductivitysuchasinstancesasmallamountofreactivegassuchashydrogenaluminumandcopper.Anarrowheat-affectedzoneisancanbeaddedtoenhanc
6、etravelspeeds.advantagebecausethisiswherethebasemetalhasundergoneTheGTAWprocesscanproducetemperaturesofuptoachangeduetothesuperheatingofthearcandfastcooling35,000˚F/19,426˚C.Thetorchcontributesonlyheattotherate.Theheat-affectedzoneiswheretheweldedjointisworkpiece.Iffillerm
7、etalisrequiredtomaketheweld,itmayweakestandistheareaalongtheedgeofaproperlymadebeaddedmanuallyinthesamemannerasitisaddedintheweldthatwouldbeexpectedtobreakunderadestructivetest.oxyacetyleneweldingprocess.Therearealsoanumberoffillermetalfeedingsystemsavailabletoaccomplishth
8、etaskautomatically.Figure1.1showstheessentialsofthemanualGTAWprocess.Regulator/GasFlowmet