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ID:57438848
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页数:8页
时间:2020-08-16
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1、附录A英文原文MachinetoolspindleunitsA.1IntroductionMachinetoolspindlesbasicallyfulfilltwotasks:rotatethetools(drilling,millingandgrinding)orworkpiece(turning)preciselyinspacetransmittherequiredenergytothecuttingzoneformetalremovalObviouslyspindleshaveastronginfluence
2、onmetalremovalratesandqualityofthemachinedparts.Thispaperreviewsthecurrentstate.andpresentsresearchchallengesofspindletechnology.A.1.1.HistoricalreviewClassically,mainspindlesweredrivenbybeltsorgearsandtherotationalspeedscouldonlybevariedbychangingeitherthetran
3、smissionratioorthenumberofdrivenpolesbyelectricalswitches.Latersimpleelectricalorhydrauliccontrollersweredevelopedandtherotationalspeedofthespindlecouldbechangedbymeansofinfinitelyadjustablerotatingtransformers(WardLeonardsystemofmotorcontrol).Theneedforincreas
4、edproductivityledtohigherspeedmachiningrequirementswhichledtothedevelopmentofnewbearings,powerelectronicsandinvertersystems.Theprogressinthefieldofthepowerelectronics(staticfrequencyconverter)ledtothedevelopmentofcompactdriveswithlow-costmaintenanceusinghighfre
5、quencythree-phaseasynchronousmotors.Throughtheearly1980’shighspindlespeedswereachievableonlybyusingactivemagneticbearings.Continuousdevelopmentsinbearings,lubrication,therollingelementmaterialsanddrivesystems(motorsandconverters)haveallowedtheconstructionofdire
6、ctdrivemotorspindleswhichcurrentlyfulfillawiderangeofrequirements.A.1.2.PrincipalsetupToday,theoverwhelmingmajorityofmachinetoolsareequippedwithmotorizedspindles.Unlikeexternallydrivenspindles,themotorizedspindlesdonotrequiremechanicaltransmissionelementslikege
7、arsandcouplings.Thespindleshaveatleasttwosetsofmainlyballbearingsystems.Thebearingsystemisthecomponentwiththegreatestinfluenceonthelifetimeofaspindle.Mostcommonlythemotorisarrangedbetweenthetwobearingsystems.Duetohighratioof‘powertovolume’activecoolingisoftenre
8、quired,whichisgenerallyimplementedthroughwaterbasedcooling.Thecoolantflowsthroughacoolingsleevearoundthestatorofthemotorandoftentheouterbearingrings.Sealsatthetoolendofthesp
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