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ID:5418804
大小:2.27 MB
页数:8页
时间:2017-12-10
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1、InnovationinseamlesstuberollingtechnologyCross-rollpiercingCross-rollpiercersinnewplantsandformodernisationmeasuresMillsizesProfitablemodernisationmeasuresCrossrollingmillsarebuiltbySMSMeerforpiercingSignificantbenefitsinqualityandcostsareachievedbilletsofdiameterappro
2、ximately100mmuptowhenoutdatedtechniquesarereplacedbythe450mm.Thecorrespondingrangeofrolldiametersmoderncross-rollpiercingtechnology.Justtwois720mmupto1,450mm.Thelargestcone-typeexamples:piercertodatewasbuiltwithDiescherdiscsforanMPMline.Theconsequentautomationoftheplan
3、tModernisationofanMPMmandrelmillplantshowsthatevensmallbatcheswithfrequentsizeIn1999tworollingmills,apress-piercingmillandchangescanbemanufacturedcost-effectivelyandanelongator,werereplacedbyamoderncross-rollwithahighproductquality.piercerwithDiescherdiscsinanMPMmandre
4、lmilllineintheUSA.Asaresult,thetolerancesofthetubesproducedwereimprovedsignificantlyandthesurfaceflawstypicalofthepress-piercingprocesswereeliminated.Apartfromtheimprovementsinquality,reducedtool,energyandpersonnelcostshaveconfirmedthesuccessoftheinvestment.Upgradingof
5、apush-benchplanttoaCPEplantIn1998,thefourthconventionalpush-benchplantwasconvertedintoamodernCPEplantbyreplac-ingthepiercingpresswithamoderncross-rollpier-cer.Theresultsare:•Increaseinthebilletweightfrom500kgto635kgBarrel-typepiercerinaCPEplant•Increaseintheshelllength
6、from17mto22mwithconsequentlyincreasedlengthofthefinishedtubes•Reductioninthecropendlosses•Improvementinthewallthicknesstolerances•Eliminationofthreeformingstepsincludingtoolandmaintenancecosts•CostreductionsthroughreducedpersonnelrequirementsTheincreasesinbilletweighta
7、ndshelllengthtogetherwiththereducedcropendlossesduetocrimpinghaveresultedinasignificantimprovementintheyieldoftheplant.Thankstothismodernisa-tionmeasure,themillownerhasconsiderablystrengthenedhiscompetitiveposition.Cone-typepiercer,run-outsidewith3-rollerguidesNewtechn
8、ologyforseamlesstubeproductionNewplantconceptsThehigherperformanceofthecross-rollpiercerwithrespecttoelongationanddia
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