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1、成型工艺流程及条件介绍Molding technique procedure and parameter introduction第一節 成型工艺Section 1 molding technique.1.成型工艺参数类型Sorts of molding parameter.(1). 注塑参数Injection parameter.a.注射量Injection rate.b.计量行程Screw back positionc.余料量Cushiond.防诞量Sucking back ratee.螺杆转速Screw speedf.塑化量Plastic0 rateg.预塑背压Screw back
2、 pressureh.注射压力和保压压力Injection pressure and holding pressurei.注射速度Injection speed(2)合模参数Clamping parametera.合模力Clamping forceb.合模速度Clamping speedc.合模行程.Clamping stroked.开模力Opening forcee.开模速度Opening speedf.开模行程Opening position第11頁，共11頁g.顶出压力Ejector advance pressureh.顶出速度Ejector advance speedi.顶出行程
3、Ejector advance position2.温控参数Temperature parametera.烘料温度Dry resin material temperatureb.料向与喷嘴温度Cylinder temperature and nozzle temperaturec.模具温度Mold temperatured.油温Oil temperature3.成型周期Molding cyclea.循环周期Cycle timeb.冷却时间Cool timec.注射时间Injection timed.保压时间Holding pressure timee.塑化时间Plant timef.顶出
4、及停留时间Knocking out and delay timeg.低压保护时间Mold protect time成型工艺参数的设定须根据产品的不同设置.Molding technique parameter setting differs depending on type of product第二节成型条件设定Section 2 Molding parameter Setting按成型步骤:可分为开锁模,加热,射出,顶出四个过程.Molding steps: mold opening/closing, heating injection and knocking out.开锁模条件:
5、Mold opening parameter:第11頁，共11頁快速段中速度低压高压速度High-speedmid-speedLow pressure high pressure speed锁模条件设定:Mold closing parameter setting1锁模一般分: 快速→中速→低压→高压Mold closing: high-speed →low-speed →low pressure→high pressure2.快锁模一般按模具情况分,如果是平面二板模具,快速锁模段可用较快速度,甚至于用到特快,当用到一般快速时,速度设到55-75%,完全平面模可设定到 80-90%,如果
6、用到特快就只能设定在45-55%,压力则可设定于50-75%,位置段视产品的深浅(或长短)不同,一般是开模宽度的1/3.In high-speed section, Mold closing speed depends on type of mold. For two –plate mold it can set quick and even especially quick usually, it set speed within 55-75%. For full-plate mold it set speed within80-90% while using especially h
7、igh speed it set speed within 45-55% and pressure within 50-75% position distance setting differs depending on the volume of product and usually it can be set 1/3 of mold opening position.3.中速段,在快速段结束后即转换成中速,中速的位置一般是到模
