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时间:2020-03-25
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1、UNIT12BulkPolymerizationBulkpolymerizationtraditionallyhasbeendefinedastheformationofpolymerfrompure,undilutedmonomers.Incidentalamountsofsolventsandsmallamountsofcatalysts,promoters,andchain-transferagentsmayalsobepresentaccordingtotheclassicaldefinition.Thisdefinit
2、ion,however,serveslittlepracticalpurpose.Itincludesawidevarietyofpolymersandpolymerizationschemesthathavelittleincommon,particularlyfromtheviewpointofreactordesign.Themoderngas-phaseprocessforpolyethylenesatisfiestheclassicaldefinition,yetisafarcryfromthemethylmethac
3、rylateandstyrenepolymerizationwhichremainsingle-phasethroughoutthepolymerizationandaremoretypicallythoughtofasbeingbulk.®Acommonfeatureofmostbulkpolymerizationandotherprocessesnottraditionallyclassifiedassuchistheneedtoprocessfluidsofveryhighviscosity.Thehighviscosit
4、yresultsfromthepresenceof,dissolvedpolymerinacontinuousliquidphase.Significantconcentrationsofahighmolecular-weightpolymertypicallyincreasefluidviscositiesby104ormorecomparedtotheunreactedmonomers.Thissuggestsclassifyingapolymerizationasbulkwheneverasubstantialconcen
5、trationofpolymeroccursinthecontinuousphase.Althoughthisdefinitionencompassesawidevarietyofpolymerizationmechanisms,itleadstounifyingconceptsinreactordesign.Thedesignengineermustconfrontthepolymerinitsmostintractableform,i.e.,asahighviscositysolutionorpolymermelt.Ther
6、eviseddefinitionmakesnosharpdistinctionbetweenbulkandsolutionpolymerizationsandthusreflectsindustrialpractice.Severalso-calledbulkprocessesforpolystyreneandABS®use5%~15%solventasaprocessingaidandchain-transferagent.Fewsuccessfulprocesseshaveusedtheverylargeamountsofs
7、olventneededtoavoidhighviscositiesinthecontinuousphase,althoughthisapproachissometimesusedforlaboratorypreparations.Bulkpolymerizationsoftenexhibitasecond,discontinuousphase.Theyfrequentlyexhibithighexothermicity,butthisismorecharacteristicofthereactionmechanismthano
8、fbulkpolymerizationassuch.Bulkpolymerizationsofthefree-radicalvarietyaremostcommon,althoughseveralcommerciallyimportantcondensation
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