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ID:14050493
大小:73.00 KB
页数:11页
时间:2018-07-25
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1、UNIT12BulkPolymerizationBulkpolymerizationtraditionallyhasbeendefinedastheformationofpolymerfrompure,undilutedmonomers.Incidentalamountsofsolventsandsmallamountsofcatalysts,promoters,andchain-transferagentsmayalsobepresentaccordingtotheclassicaldefinition.Thisdefinition,however,serv
2、eslittlepracticalpurpose.Itincludesawidevarietyofpolymersandpolymerizationschemesthathavelittleincommon,particularlyfromtheviewpointofreactordesign.Themoderngas-phaseprocessforpolyethylenesatisfiestheclassicaldefinition,yetisafarcryfromthemethylmethacrylateandstyrenepolymerizationwh
3、ichremainsingle-phasethroughoutthepolymerizationandaremoretypicallythoughtofasbeingbulk.®Acommonfeatureofmostbulkpolymerizationandotherprocessesnottraditionallyclassifiedassuchistheneedtoprocessfluidsofveryhighviscosity.Thehighviscosityresultsfromthepresenceof,dissolvedpolymerinacon
4、tinuousliquidphase.Significantconcentrationsofahighmolecular-weightpolymertypicallyincreasefluidviscositiesby104ormorecomparedtotheunreactedmonomers.Thissuggestsclassifyingapolymerizationasbulkwheneverasubstantialconcentrationofpolymeroccursinthecontinuousphase.Althoughthisdefinitio
5、nencompassesawidevarietyofpolymerizationmechanisms,itleadstounifyingconceptsinreactordesign.Thedesignengineermustconfrontthepolymerinitsmostintractableform,i.e.,asahighviscositysolutionorpolymermelt.Thereviseddefinitionmakesnosharpdistinctionbetweenbulkandsolutionpolymerizationsandt
6、husreflectsindustrialpractice.Severalso-calledbulkprocessesforpolystyreneandABS®use5%~15%solventasaprocessingaidandchain-transferagent.Fewsuccessfulprocesseshaveusedtheverylargeamountsofsolventneededtoavoidhighviscositiesinthecontinuousphase,althoughthisapproachissometimesusedforlab
7、oratorypreparations.Bulkpolymerizationsoftenexhibitasecond,discontinuousphase.Theyfrequentlyexhibithighexothermicity,butthisismorecharacteristicofthereactionmechanismthanofbulkpolymerizationassuch.Bulkpolymerizationsofthefree-radicalvarietyaremostcommon,althoughseveralcommerciallyim
8、portantcondensation
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