FaureciaQBTRAINING(佛吉亚QB培训教材).ppt

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1、The7QBofproductionFAStrainingpresentation2012V17QB:Level1training37QB:TARGETSOFTHELEVEL1TRAININGObjective:TounderstandthebasictoolsofQualityusedbyFaureciaandFAS.Attheendofthemoduleyouwilldiscoverandbeabletoapplythe7QBintheplant.Timeframe1.5hoursProgram:Introduction:BQPandRel

2、ationto7QBOK1stPartPokaYokeSelf-InspectionFinalInspection/TQWRedBinsReworkundercontrolQRCITrainer(s)level4–whocanconductQualificationprocess:Thetraineehasunderstoodallthe7QBtoolsandthemindsetbehindthem.BreakthroughQualityPlan7QBofBQP+7QBinProduction+7QBinDevelopmentTheBQPisa

3、top-downapproachsetting7practicalandsimplerulesdesignedtoaddressourmainweaknessesinproductionandindevelopmentBQPindetailBQP#1:Capitalization&Transversalizationof8D8D–problemsolvingreportforQualityD1.Description&Sketch_D2.Riskonsimilarproductsandprocesses_D3.ContainmentIn1da

4、yD4.Rootcauseofnondetection_D5.Rootcauseofnonconformance_D6.CountermeasuretonondetectionandnonconformanceIn10workingdaysD7.Effectivenessofactionplan_D8.LessonslearnedIn60workingdaysFinalcustomerneedsCustomerneedsPastproblemsKeyDimensionsKeyFunctionsSuppliersJobinstructionsDa

5、ilychecksheetsPokayokechecksStatisticalProcessControlOK1stpiecePokaYokeSelf-InspectionFinalInspectionkeycharacteristicsincludingS/R!ControlPlanGoodPartsBadPartsActionRules?RedBinsReworkunderControlQRCI7QUALITYBASICSOFPRODUCTIONBQPAction#2:StrictapplicationofcontrolplanBQP

6、Action#3:QuickresponseindailyQRCIPlant/ProgramQRCI:Containmentactionmustbetakeninthesameday/shiftascustomerdefecthappened.PlantQRCI:Customer+Supplierissues+Top3scrap(80%covered)+internalescalatedissuesUAPQualityProductionQuality!PassonlygoodpartstothenextstageQualitysta

7、rtswithcleanlinessandorder:5S1SeiriEliminateSeparatewhatyoudoneedfromwhatyoudon’tandthrowoutanythingthatisuseless!ZoningOnething,oneplaceOneplace,oneownerSeiton2StraightenupDefinethemostefficientandsafestwaysofstoringwhatisreallyuseful.Storewhatyouneedwhereyoucangettoit.3Sei

8、soCleanCleanuptheinstallations.Seekoutthecausesofdirtandgetridofthem.4Seike