PPAP-Training-PresentationPPAP专业培训资料.ppt

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1、ProductionPartApprovalProcess(PPAP)WhatisPPAP?ProductionPartApprovalProcessStandardusedtoformallyreduceriskspriortoproductorservicerelease,inateamorientedmannerusingwellestablishedtoolsandtechniquesInitiallydevelopedbyAIAG(AutoIndustryActionGroup)in1993withinputfromtheBig3-Fo

2、rd,Chrysler,andGMAIAG’s4theditioneffectiveJune1,2006isthemostrecentversionPPAPhasnowspreadtomanydifferentindustriesbeyondautomotivePurposeofPPAPProvideevidencethatallcustomerengineeringdesignrecordandspecificationrequirementsareproperlyunderstoodbytheorganizationTodemonstrate

3、thatthemanufacturingprocesshasthepotentialtoproduceproductthatconsistentlymeetsallrequirementsduringanactualproductionrunatthequotedproductionratePPAPmanageschangeandensuresproductconformance!WhenisPPAPRequired?NewpartEngineeringchange(s)Tooling:transfer,replacement,refurbish

4、ment,oradditionalCorrectionofdiscrepancyToolinginactive>oneyearChangetooptionalconstructionormaterialSub-supplierormaterialsourcechangeChangeinpartprocessingPartsproducedataneworadditionallocationPPAPisrequiredwithanysignificantchangetoproductorprocess!BenefitsofPPAPSubmissio

5、nsHelpstomaintaindesignintegrityIdentifiesissuesearlyforresolutionReduceswarrantychargesandpreventscostofpoorqualityAssistswithmanagingsupplierchangesPreventsuseofunapprovedandnonconformingpartsIdentifiessuppliersthatneedmoredevelopmentImprovestheoverallqualityoftheproduct&cu

6、stomersatisfactionProductionRunPPAPdatamustbesubmittedfromaproductionrunusing:ProductionequipmentandtoolingProductionemployeesProductionrateProductionprocessAlldatareflectstheactualproductionprocesstobeusedatstart-up!Run@RateThepurposeofaRun@Rateistoverifythesupplier’smanufac

7、turingprocessiscapableofproducingcomponentsthatmeetNCR’squalityrequirements,atquotedtoolingcapacity,foraspecifiedperiodoftimeVerificationoftheRun@RatewillbeattheSupplierQualityEngineer’s(SQE)discretion.ThesupplierwillbenotifiedoftheneedtoperformaRun@Rateasearlyintheprocessasp

8、ossible.ThenumberofcomponentstobeproducedduringtheRun@Rateshouldbesu