精益生产之超市系统.ppt

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1、SupermarketSystem超市系统ActivitySWNo.:4.5.7SupermarketSystemRevision#:004Lastimproved:06-Aug-2013Improvedby:A.MeesterObjectivesofthisModule这个模块的目标Participantswillbeableto:参与者能够Identifywheresupermarketsareneededwithinavaluestreamtosupportapullsystem识别出在价值流的哪里需要设置超市来支持拉动系统UsethePFEPda

2、tabasetocorrectlysizeandmaintainsupermarkets使用PFEP数据库来正确的估算及维护超市Linksupermarketstotheoverallkanbansystemsandconveyanceroutes将超市与整个看板体系及运输路线链接起来Topics主题WhatisaSupermarket?什么是超市？ThreeStepsofSupermarketDesign超市设计的3大步骤SupermarketLocation超市地址SupermarketSizing超市大小PFEP(PlanforEveryPart)

3、DatabasePFEP数据库DesignDeliveryRoutes设计交付路线RunningtheSupermarket运行超市GroupExercises团队练习JargonBuster专业术语Supermarket超市PFEP(PlanforEveryPart)单个零件计划Addresssystem地址系统Kanban看板Routes路线VMI供应商管理库存JargonBusterPFEP?Supermarket?Addresssystem?WhatisaSupermarket?什么是超市Operation工序20Operation工序10PUL

4、L拉动Supermarkets超市Shipping出货Rawmaterials原材料In-processstock在制品库存Finishedgoods成品WhatisaSupermarket?什么是超市？Adeliberatelydesignedmaterialstoresareawithcontrolledquantitiesofmaterials故意设定的区域储存可控数量的材料Thedownstreamprocesstakeswhatisneededandthesupermarketowner(theupstreamprocess)replenish

5、ments下游工序拿取需要的材料，超市的所有人（上游工序）进行补料Unliketraditionalstoresarea,noorderforms,paperworktransactions,orstockrequisitionsareneededotherthankanban不同于传统的储存区域，没有除看板以外的订单格式，纸质的交割或者物料申请HeijunkaBox321234321234321234234234761321234761321234761321234761321234234234234234234234234234234234234Fi

6、nishedGoodsSupermarket成品超市143WhatisaSupermarket?什么是超市RawMaterialsSupermarket原材料超市25761KanbanPost看板架1234CellKanbanPost看板架1234Cell453PartsSupermarket零件超市234453WhatisaSupermarket?什么是超市？Amaterialstoresareawhich:物料储存区：Putsmaterialclosetopointofuse将物料放置在靠近使用点Eliminatesshortages消除物料短缺现象

7、Setsminimumandmaximumlevelsforinventory设定最大库存及最小库存量Usesfloorspaceefficiently更有效的利用空间Simplifiesorderingandmaterialhandling订购及物料搬运简单化Removesnonvalueaddedactivities:(receiving,puttingaway,kitting,counting,cycling,requisitions)消除不增值的动作：（收货，摆料，配料，点数，循环，申请）Improvesmaterialflowintheprod

8、uctcells改善生产线的物料流程Andmakesthestatusofmat