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ID:49373422
大小:1.37 MB
页数:90页
时间:2020-02-05
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1、UnitThreeMoldConstructionsPassageOnePlasticsFormingandMoldsPassageTwoThree-plateInjectionMoldsPassageThreePressureCastingDiesPassageFourPiercingDieandBlankingDieDesignUnitThreeMoldConstructionsPassageOnePlasticsFormingandMolds11.GeneralThecontinuingdevelopmentofinjectionmoldtechnolo-gydemands
2、moreandmoreoftheprocesses.Themostimportantproblemintheprocessofinjectionmoldingisundoubtedlythecorrectdesignofinjectionmold,becausethemoldingshophaslittleinfluence,ifany,ontheconstructionofthemachine①.Efficientproductionofthemostdiverseinjection-moldedpartsdependsprimarilyontheinjectionmold.T
3、hedurabilityofthemoldsdependsontheircareandtreatment.Sincethemovingcomponentsandcavityofthemoldarealwayshardenedandground,theyshouldproducebetween500000and1000000000shots.UnitThreeMoldConstructionsForeaseofconstructionandtolowermanufacturingcost,injectionmoldsarebecomingstandardized.Somefirms
4、offerready-madebasesofsquareorrounddesignasstandardorstripperplatemoldsforimmediateuse.Onlytheinsertsthenhavetobefittedintothebases.2.BasicMoldConstruction(1)OperatingPrincipleBasicallytheinjectionmoldconsistsoftwohalves.Onemoldhalfcontainsthespruebushingandrunnersystem,theotherhalfhousesthee
5、jectionsystem.Themoldedpartislocatedatthepartingline(ref.ToDIN16700).(2)SingleorMulticavityMoldsTosetupacalculationconceivingthechoiceofcavitiesinaninjectionmoldrequiresaccurateknowledgeofthematerialtobeUnitThreeMoldConstructionsprocessed,oftheinjection-moldingmachineandofthemolds.Themoldcost
6、sincreasewiththerisingnumberofcavitiesandtherelativemachinecostsdecrease.Theproductiontimerequiredforagivenmoldedpartdependsonthewallthickness,theinjectionspeed,therecoveryrate,thetimerequiredtocoolthemoldedmaterial,thecoolingcapacityofthemoldandthenecessaryincidentaltimesuchasdurationofpress
7、ureholdingtime,ejectiontime,delaytime,etc.Thereforethedecisionconcerningthenumberofcavitiestobedetermineddependson:①sizeoftheorder(numberofmoldedpartsinconnec-tionwithdeliverytime);②shapeofthemoldedparts(size,qualityrequire-ments);UnitThreeMo
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