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ID:45103557
大小:2.43 MB
页数:90页
时间:2019-11-09
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1、UnitThreeMoldConstructionsPassageOnePlasticsFormingandMoldsPassageTwoThree-plateInjectionMoldsPassageThreePressureCastingDiesPassageFourPiercingDieandBlankingDieDesignUnitThreeMoldConstructionsPassageOnePlasticsFormingandMolds11.GeneralThecontinuingdevelopmentofinjectionmoldtechnolo-gydemandsm
2、oreandmoreoftheprocesses.Themostimportantproblemintheprocessofinjectionmoldingisundoubtedlythecorrectdesignofinjectionmold,becausethemoldingshophaslittleinfluence,ifany,ontheconstructionofthemachine①.Efficientproductionofthemostdiverseinjection-moldedpartsdependsprimarilyontheinjectionmold.The
3、durabilityofthemoldsdependsontheircareandtreatment.Sincethemovingcomponentsandcavityofthemoldarealwayshardenedandground,theyshouldproducebetween500000and1000000000shots.UnitThreeMoldConstructionsForeaseofconstructionandtolowermanufacturingcost,injectionmoldsarebecomingstandardized.Somefirmsoff
4、erready-madebasesofsquareorrounddesignasstandardorstripperplatemoldsforimmediateuse.Onlytheinsertsthenhavetobefittedintothebases.2.BasicMoldConstruction(1)OperatingPrincipleBasicallytheinjectionmoldconsistsoftwohalves.Onemoldhalfcontainsthespruebushingandrunnersystem,theotherhalfhousestheeject
5、ionsystem.Themoldedpartislocatedatthepartingline(ref.ToDIN16700).(2)SingleorMulticavityMoldsTosetupacalculationconceivingthechoiceofcavitiesinaninjectionmoldrequiresaccurateknowledgeofthematerialtobeUnitThreeMoldConstructionsprocessed,oftheinjection-moldingmachineandofthemolds.Themoldcostsincr
6、easewiththerisingnumberofcavitiesandtherelativemachinecostsdecrease.Theproductiontimerequiredforagivenmoldedpartdependsonthewallthickness,theinjectionspeed,therecoveryrate,thetimerequiredtocoolthemoldedmaterial,thecoolingcapacityofthemoldandthenecessaryincidentaltimesuchasdurationofpressurehol
7、dingtime,ejectiontime,delaytime,etc.Thereforethedecisionconcerningthenumberofcavitiestobedetermineddependson:①sizeoftheorder(numberofmoldedpartsinconnec-tionwithdeliverytime);②shapeofthemoldedparts(size,qualityrequire-ments);UnitThreeMo
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