注塑指导 Basic Design Rules SABIC-IP

注塑指导 Basic Design Rules SABIC-IP

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时间:2019-10-29

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1、DesignGuidelinesInjectionMouldingEngineeringDesignPresenter:LaszloPatakiSABIC-InnovativePlasticsDesignGuidelinesInjectionMouldingDesigncanbesplitinto2mainactivities:IndustrialDesign(concepts,styling)EngineeringDesign(mouldability,functionality)ThispresentationisaboutEngineeringDesign.Desig

2、nGuidelinesInjectionMoulding2DesignGuidelinesInjectionMouldingSuccessfulinjectionmouldingdependsonthegoodinteractionbetween:PartDesignMouldDesignProcessingEquipmentandprocesscontrolMaterialselection.DesignGuidelinesInjectionMoulding3DesignGuidelinesInjectionMouldingPartDesignAspectsMouldDe

3、signaspects(general,Hotrunner)FlowSimulationexamples.4DesignGuidelinesInjectionMoulding1,PartDesignAspectsFirstly,partrequirementshavetobedefined.Mechanicalbehavior(stiffness,impact)Thermalbehavior(stiffness,Creep)Chemicalresistance(materialselection)Cosmetics(surfacefinish,color,gatelocat

4、ion,ribs,weldline)Mouldability(wallthickness,flowlength,gating…)Assembly(screws,welding,bonding…)PaintingDesignGuidelinesInjectionMoulding5DesignGuidelinesInjectionMouldingPartDesignaspectsDesignformouldabilityDesignforstiffnessDesignforimpactDesignforappearanceDesignforprecision.6DesignGu

5、idelinesInjectionMoulding1,DesignforMouldabilityConstantwallthicknessrecommendedIfnotpossible,transitionsshouldbesmooth.DesignGuidelinesInjectionMoulding7DesignGuidelinesInjectionMouldingDesignforMouldabilityRibs-ifneeded-max.0.6xnominalwallatroot, min.0.5degreedraftoneachside.Fillingthinr

6、ibscanbeproblematicDesignGuidelinesInjectionMoulding8DesignGuidelinesInjectionMouldingDesignforMouldabilityBossesforscrewssameruleasribs,toincreasestiffnessboss canbesupportedwithgussets.Sharpcornersroundedoff,betterrelease,betterstrength.DesignGuidelinesInjectionMoulding9DesignGuidelinesI

7、njectionMouldingDesignforMouldabilityUndercutsshouldbeavoidedwherepossible.Ifneeded,useundercutswithoutslidingcores.DesignGuidelinesInjectionMoulding10DesignGuidelinesInjectionMouldingDesignforMouldabilityDraftangles11DesignGuidelinesInjectionMouldingDesignfor

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