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1、DesignGuidelinesInjectionMouldingEngineeringDesignPresenter:LaszloPatakiSABIC-InnovativePlasticsDesignGuidelinesInjectionMouldingDesigncanbesplitinto2mainactivities:IndustrialDesign(concepts,styling)EngineeringDesign(mouldability,functionality)ThispresentationisaboutEngineeringDesign.Desig
2、nGuidelinesInjectionMoulding2DesignGuidelinesInjectionMouldingSuccessfulinjectionmouldingdependsonthegoodinteractionbetween:PartDesignMouldDesignProcessingEquipmentandprocesscontrolMaterialselection.DesignGuidelinesInjectionMoulding3DesignGuidelinesInjectionMouldingPartDesignAspectsMouldDe
3、signaspects(general,Hotrunner)FlowSimulationexamples.4DesignGuidelinesInjectionMoulding1,PartDesignAspectsFirstly,partrequirementshavetobedefined.Mechanicalbehavior(stiffness,impact)Thermalbehavior(stiffness,Creep)Chemicalresistance(materialselection)Cosmetics(surfacefinish,color,gatelocat
4、ion,ribs,weldline)Mouldability(wallthickness,flowlength,gating…)Assembly(screws,welding,bonding…)PaintingDesignGuidelinesInjectionMoulding5DesignGuidelinesInjectionMouldingPartDesignaspectsDesignformouldabilityDesignforstiffnessDesignforimpactDesignforappearanceDesignforprecision.6DesignGu
5、idelinesInjectionMoulding1,DesignforMouldabilityConstantwallthicknessrecommendedIfnotpossible,transitionsshouldbesmooth.DesignGuidelinesInjectionMoulding7DesignGuidelinesInjectionMouldingDesignforMouldabilityRibs-ifneeded-max.0.6xnominalwallatroot,min.0.5degreedraftoneachside.Fillingthinr
6、ibscanbeproblematicDesignGuidelinesInjectionMoulding8DesignGuidelinesInjectionMouldingDesignforMouldabilityBossesforscrewssameruleasribs,toincreasestiffnessbosscanbesupportedwithgussets.Sharpcornersroundedoff,betterrelease,betterstrength.DesignGuidelinesInjectionMoulding9DesignGuidelinesI
7、njectionMouldingDesignforMouldabilityUndercutsshouldbeavoidedwherepossible.Ifneeded,useundercutswithoutslidingcores.DesignGuidelinesInjectionMoulding10DesignGuidelinesInjectionMouldingDesignforMouldabilityDraftangles11DesignGuidelinesInjectionMouldingDesignfor