新钢冷镦钢炼钢工艺分析

新钢冷镦钢炼钢工艺分析

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时间:2019-10-13

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1、researchofsteelmakingprocessofcoldheadingsteelinXinsteelSpecialty:MaterialEngineeringName:CaoRuiHongInstructor:YangjunLiuHuiJieAbstractColdheadingsteeliswildlyusedinmanufacturingfasteningpieces,sparepartsofautomobile,engineering,constructure,machineryand

2、electronicetc.Inordertokeepstableproductqualityofcoldheadingsteel,impuritiescontentssuchassulfurandphosphorusshouldbekeepingaslowaspossible;meanwhile,thecontentsofsiliconandmanganesemustbekeptinlowlevelinthesteelmakingprocess.Thispaperinvestigateddeoxida

3、tionprocessing,sulfurcapacityofrefineslagandpickupofsiliconinthecoldheadingsteelmetallurgicalprocess.SpecimenswerecollectedfromtheworksiteandanalysisbychemicalmothodintestingcerterofXinsteel,experimentsofmoltensteeldeoxidized,sulfurcapacityofLFrefiningsl

4、agandpickupofsiliconinmoltensteelwereconductedcombinedwithrelatedthermodynamicmodel.Theresultsasfollow:(1)Thecapabilityofdeoxidationofmanganeseisincreasingalonewiththedecreaseoftemperature,especiallyatcertainlowtemperature.Thedeoxidizingcapacityof0.4%man

5、ganeseequalsto0.5%manganesebetween1540°C-1560°C.0.8%manganesein1600°Cequalsto0.4%manganesein1540°C.whichcorrespondingtothecontentsofoxygeninmoltensteelwas0.065%,0.067%,respectively.Aluminumdeoxidizingabilityisstrongin[%Al]<0.01anddeoxidationcurvechangeso

6、bvious.Thecontentsofoxygenofmoltensteelisdecreasingwiththeincreasingofaluminumcontentsinmoltersteelin1600°C.Whenthecontentsofaluminuminmoltensteelismorethan0.05%,however,thecontentsofoxygeninmoltensteelchangeslittlewiththeincreasingofaluminumcontents.(2)

7、Sulfurcapacityvarieswiththechangingofquaternarybasicity.Asforbinarybasicity,itdidnotshowanyrulewithsulfurcapacity.itiscanbeignoreofMgOimpactonsulfurcapacity.Effectofmainelementsinrefininglagonsulfurcapacityiscalcia,silicaandaluminafromthepointofviewofcom

8、positionofrefiningslagbasicity.Sulfurcapacityisincreasingwiththedecreasingofaluminacontentsinrefiningslagincertainrangeofcontentsofcalciaandsilica.ithasinverserelationbetweensulfurcapacityandaluminaincertainvalueofCaO/SiO?

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