品质管理(世界500强企业广达电脑）经典作品

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1、喷漆品质管理PAINTSQUALITYCONTROLPreparedby:QSMCSQERickMiaoOct202003revision01试漆试产渐进生产计划（SLR）PPAP,SIP,SOPready送承认量产渐进生产计划（SLM)RTS量产喷漆量产前管制流程稳定量产直通率目标量产点检漆厂线上稽核量产SL-制程不良P-chartSQRCReview试漆报告CPKreport调漆及喷漆参数标准PMP，SIPandSOP试产前SL喷漆稽核点检喷漆周月报-直通率目标-周月品质改善(3upchartandpaintingmonthlyreportISSUE异常处理

2、-DELL5Creport-TFCSCAR-LESSONLEARN喷漆品质系统管理喷漆制程管理流程ThicknessCPKbuildingColormatchCPKbuildingSafetylaunchbuilding----co-workwithpaintssupplierstrythicknessSpecandCPKin.--Trialrununitsmin.30pcs--Fixthepaintingparameter.----Paintingapplicatorstakecare.--Trailrunmin.100pcsforyieldrate--Yie

3、ldratemeettarget.--Top5issuewithFAandCA.--co-workwithpaintssupplierstryPaintingcolorwithtintsadjustmenttoinSpec.--Trialrununitsmin.30pcs.--Fixthepaintingtintsratio.--Paintingsupplierstakecare.--co-workwithpaintssupplierstrycolorandThicknessCPK>1.33.--Trialrunmin.3lots(eachlots30pcs)-

4、-QSMCSQEinvolveeachCPKreportReview.--Allreliabilityshouldbepassed.PaintingApplicatorsTrailrunprocessflowchartYieldratebuildingCPKContinuesTrialRunbuilding--.colorandthicknessSpecandCPK.in--.reliabilitytestingpassed.--.yieldratecansupportRTS.Trailrunok--BeforeRTS3Ktrialrunsafetylaunch

5、--AfterRTS5KMPsafetylaunch.--Safetylaunchwithissuehighlight.withFAandCAperday.试漆PROCSS流程Spec.PMPcreationSafetylaunchbuilding----Colorchip----PDSandCosmetic&testingSpec.----PaintingratioviscositySpec.--Trailrunmin.100pcsforyieldrate--Yieldratemeettarget.--Top5issuewithFAandCA.--Basedo

6、ntrailrunresultcreatePMP.--Paintingratioandviscosityparameter.--FAIandIPQCcheckitems.--Flashtime&oventemp.andtime.--Paintingparameter.--Reliabilitytestingandcolor&filmbuilding.--Co-workwithTFCIQCtocreateSOPandSIP--CustomerSpec.andQCandprocesskeypoint.PaintingApplicatorsTrailrunsystem

7、flowchartYieldratebuildingSIPandSOPcreation--.colorandthicknessSpecandCPK.in--.reliabilitytestingpassed.--.yieldratecansupportRTS.Trailrunok--BeforeRTS3Ktrialrunsafetylaunch--AfterRTS5KMPsafetylaunch.--Safetylaunchwithissuehighlight.withFAandCAperday.试漆SYSTEM流程SupplierPaintSafeLaunch

8、StatusExampl